IP Library Granted Patent US 9,555,369
Granted Patent B2
US 9,555,369 · App. 14/671,347 · Granted Jan 31, 2017

Emission control system

Inventors: Randall P. Moore (Powell, TN); Kevin Jackson (Knoxville, TN); Stephen Baloga (Knoxville, TN); Berani A. C. Halley (Knoxville, TN); Bobby I. T. Chen (Bowling Green, TN); John Edel (Baton Rouge, LA)
Assignee: SHAW ENVIRONMENTAL & INFRASTRUCTURE, INC.
B01D53/64B01D2257/602
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Quick Facts
Patent No.
US 9,555,369
App. No.
14/671,347
Granted
Jan 31, 2017
Kind
B2
Abstract

Methods of treating mercury contaminated gas comprising: introducing a hydrogen halide selected from HBr and HI into a mercury contaminated gas stream containing a quantity of particulate matter at an introduction rate sufficient to create a concentration of at least 0.1 ppmvd; wherein greater than 50% of all particulate matter in the mercury contaminated gas stream is a native particulate matter; contacting a quantity of active bromine with the native particulate matter; creating a doped particulate matter; coating a filtration media with the doped particulate matter; and passing a portion of the mercury contaminated gas stream through the doped particulate matter on the filtration media and other related methods are disclosed herein.

Claims (32)

1. A method of treating mercury contaminated gas comprising:

a. introducing a dilute aqueous hydrogen halide comprising 0.25 to 4% hydrogen halide selected from HBr and HI into a mercury contaminated gas stream containing a quantity of particulate matter at an introduction rate sufficient to create a concentration of at least 0.1 ppmvd;

b. wherein greater than 50% of all particulate matter in the mercury contaminated gas stream is a native particulate matter;

c. contacting a quantity of active halide with the native particulate matter;

d. creating a doped particulate matter;

e. coating a filtration media with the doped particulate matter; and

f. passing a portion of the mercury contaminated gas stream through the doped particulate matter on the filtration media.

2. The method of claim 1 wherein the hydrogen halide is HBr.

3. The method of claim 1 wherein the introducing of a hydrogen halide selected from HBr and HI occurs at a point where the mercury contaminated gas stream is less than 750° F.

4. The method of claim 1 wherein the introducing of a hydrogen halide selected from HBr and HI occurs at a point where the mercury contaminated gas stream is greater than 180° F.

5. The method of claim 1 wherein the mercury contaminated gas stream is a byproduct of the combustion of coal having a chlorine content of less than 300 ppm by weight and a mercury content greater than 50 ppb by weight.

6. The method of claim 1 wherein the introducing of a hydrogen halide selected from HBr and HI is at an introduction rate creating a concentration of at most 15 ppmvd.

7. A method of treating mercury contaminated gas comprising:

a. introducing a mercury contaminated gas into a conduit;

b. wherein the conduit comprises HBr susceptible materials;

c. wherein the mercury contaminated gas has an initial quantity of mercury;

d. wherein the conduit has an inner surface;

e. injecting a quantity of dilute aqueous HBr comprising 0.25 to 4% into the conduit;

f. wherein the injection of the quantity of dilute aqueous HBr is through a plurality of nozzles at an HBr injection rate sufficient to create a HBr concentration of at least 0.1 ppmvd;

g. wherein a spray pattern of the plurality of nozzles covers a majority of a cross-section of the conduit;

h. wherein there is no substantial accumulation of aqueous HBr on the inner surface; and

i. contacting the mercury contaminated gas with a media thereby removing at least 50% of the initial quantity of mercury from the mercury contaminated gas.

8. The method of claim 7 wherein the injection of the quantity of dilute aqueous HBr occurs at a point where the mercury contaminated gas is between 180° F. and 750° F.

9. The method of claim 7 wherein the plurality of nozzles is a plurality of dual fluid nozzles and the quantity of dilute aqueous HBr has an HBr concentration greater than 0.25%.

10. The method of claim 7 wherein the injection of the quantity of dilute aqueous HBr is through a plurality of nozzles at an HBr injection rate creating a HBr concentration of at most 10 ppmvd.

11. A method of treating mercury contaminated gas comprising:

a. introducing active bromine into a treatment zone wherein the active bromine comprises a dilute aqueous HBr solution comprising 0.25 to 4% HBr;

b. passing a mercury contaminated gas through the treatment zone;

c. wherein the mercury contaminated gas contains nitrogen;

d. wherein a residence time of the active bromine in the treatment zone is at least 1.1 times that of a residence time of the nitrogen in the treatment zone; and

e. removing at least 50% of the mercury contained in the mercury contaminated gas stream from the mercury contaminated gas stream with a particulate control device.

12. The method of claim 11 wherein the introducing active bromine into the treatment zone is at an introduction rate that creates an active bromine concentration of between 0.1 ppmvd and 10 ppmvd.

Assignments (6)
RELEASE OF SECURITY INTEREST Recorded May 28, 2024
From: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
To: APTIM INTELLECTUAL PROPERTY HOLDINGS, LLC (FKA SHAW INTELLECTUAL PROPERTY HOLDINGS, LLC); APTIM GOVERNMENT SOLUTIONS, LLC (FKA CB&I GOVERNMENT SOLUTIONS, LLC)
Reel/Frame 067535/0309 →
SECURITY INTEREST Recorded May 24, 2024
From: APTIM GOVERNMENT SOLUTIONS, LLC; APTIM INTELLECTUAL PROPERTY HOLDINGS, LLC
To: JPMORGAN CHASE BANK, N.A., AS JUNIOR LIEN COLLATERAL AGENT
Reel/Frame 067524/0085 →
SECURITY INTEREST Recorded May 23, 2024
From: APTIM GOVERNMENT SOLUTIONS, LLC; APTIM INTELLECTUAL PROPERTY HOLDINGS, LLC
To: JPMORGAN CHASE BANK, N.A., AS SENIOR SECURED COLLATERAL AGENT
Reel/Frame 067514/0322 →
CHANGE OF NAME Recorded Jul 31, 2017
From: CB&I GOVERNMENT SOLUTIONS, LLC
To: APTIM GOVERNMENT SOLUTIONS, LLC
Reel/Frame 043379/0251 →
SECURITY INTEREST Recorded Jul 6, 2017
From: SHAW INTELLECTUAL PROPERTY HOLDINGS, LLC; CB&I GOVERNMENT SOLUTIONS, LLC; LFG SPECIALTIES, L.L.C.; CB&I ENVIRONMENTAL & INFRASTRUCTURE, INC.
To: U.S. BANK NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 042915/0657 →
SECURITY INTEREST Recorded Jun 30, 2017
From: SHAW INTELLECTUAL PROPERTY HOLDINGS, LLC; CB&I GOVERNMENT SOLUTIONS, LLC; LFG SPECIALTIES, L.L.C.; CB&I ENVIRONMENTAL & INFRASTRUCTURE, INC.
To: UBS AG, STAMFORD BRANCH, AS ABL COLLATERAL AGENT
Reel/Frame 042875/0116 →
Continuity (5)
Continuation 13926243 · Jun 25, 2013
Continuation 13364059 · Feb 1, 2012
Provisional Application 61527949 · Aug 26, 2011
Provisional Application 61438404 · Feb 1, 2011
Related Publication 20150231560A1 · Aug 20, 2015