IP Library Granted Patent US 9,657,824
Granted Patent B2
US 9,657,824 · App. 14/672,965 · Granted May 23, 2017

Method of fabricating a torque converter with an etched clutch surface and a torque converter with an etched clutch surface

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Quick Facts
Patent No.
US 9,657,824
App. No.
14/672,965
Granted
May 23, 2017
Kind
B2
Abstract

A method of fabricating a torque converter, including: forming a turbine shell including a first annular portion with a first surface having a first roughness and forming a radially outermost portion of the turbine shell; fixing a first plurality of blades to the turbine shell; forming an impeller shell including a second annular portion with a second surface having a second roughness; fixing a second plurality of blades to the impeller shell; removing at least a portion the first or second surface without the use of particulate matter or a liquid; increasing the first or second roughness of the first or second surface from which the at least a portion is removed; applying an adhesive to the first or second surface from which the at least a portion is removed; and bonding, with the adhesive, friction material to the first or second surface.

Claims (29)

1. A method of fabricating a torque converter, comprising:

forming a turbine shell including a first annular portion, the first annular portion:

including a first surface having a first roughness; and,

forming a radially outermost portion of the turbine shell;

fixedly connecting a first plurality of blades to the turbine shell;

forming an impeller shell including a second annular portion having a second surface with a second roughness;

fixedly connecting a second plurality of blades to the impeller shell;

bombarding the first or second surface with particles of solidified carbon dioxide or with particles of NaHCO 3 ;

applying an adhesive to the bombarded first or second surface; and,

bonding friction material to the bombarded first or second surface with the adhesive.

2. The method of claim 1 , further comprising:

when the first surface is bombarded with NaHCO 3 , washing the turbine shell and the first plurality of blades to remove particles of NaHCO 3 remaining in or on the turbine shell or the first plurality of blades; or,

when the second surface is bombarded with NaHCO 3 , washing the impeller shell and the second plurality of blades to remove particles of NaHCO 3 remaining in or on the impeller shell or the second plurality of blades.

3. The method of claim 1 , wherein:

fixedly connecting the first plurality of blades to the turbine shell includes:

applying brazing material to the turbine shell or the first plurality of blades; and,

heating the turbine shell, brazing material, and first plurality of blades.

4. The method of claim 3 , further comprising, prior to removing the at least a portion of the first or second surface:

machining the first surface to attain the first roughness.

5. The method of claim 1 , wherein:

fixedly connecting the second plurality of blades to the impeller shell includes:

applying brazing material to the impeller shell or the second plurality of blades; and,

heating the impeller shell, brazing material, and second plurality of blades.

6. The method of claim 5 , further comprising, prior to removing the at least a portion of the first or second surface:

machining the second surface to attain the second roughness.

7. The method of claim 1 , further comprising:

assembling the turbine and the impeller with a stator including a third plurality of blades.

8. The method of claim 7 , further comprising:

fixedly connecting the impeller shell to a cover for the torque converter.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2015
From: FARAHATI, RASHID; KRAUSE, JEFFREY; MALOTT, CHRISTINE; GURUMURTHY, PRASANNA
To: SCHAEFFLER TECHNOLOGIES AG & CO. KG
Reel/Frame 035288/0627 →