IP Library Granted Patent US 9,822,441
Granted Patent B2
US 9,822,441 · App. 14/674,185 · Granted Nov 21, 2017

Iridium underlayer for heat assisted magnetic recording media

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,822,441
App. No.
14/674,185
Granted
Nov 21, 2017
Kind
B2
Abstract

A heat-assisted magnetic recording (HAMR) media stack is provided in which Iridium (Ir)-based materials may be utilized as a secondary underlayer instead of a Magnesium Oxide (MgO) underlayer utilized in conventional media stacks. Such Ir-based materials may include, e.g., pure Ir, Ir-based alloys, Ir-based compounds, as well as a granular Ir layer with segregants. The use of Ir or Ir-based materials as an underlayer provide advantages over the use of MgO as an underlayer. For example, DC sputtering can be utilized to deposit the layers of the media stack, where the deposition rate of Ir is considerably higher than that of MgO resulting in higher manufacturing production yields. Further still, less particles are generated during Ir-based layer deposition processes, and Ir-based underlayer can act as a better heat sink. Further still, the morphology and structure of a recording layer deposited on an Ir-based layer can be better controlled.

Claims (32)

1. A heat-assisted magnetic recording medium, comprising:

a substrate;

an adhesion layer deposited over the substrate;

a heat sink layer deposited over the adhesion layer;

a first underlayer deposited over the heat sink layer, the first underlayer comprising a body-centered-cubic Co-based material or a body-centered cubic CoFe-based material;

a second underlayer deposited directly over the first underlayer, the second underlayer comprising an Ir-based material; and

a magnetic recording layer for storing data via heat-assisted magnetic recording deposited over the second underlayer.

2. The heat-assisted magnetic recording medium of claim 1 , further comprising an overcoat layer disposed over the magnetic recording layer.

3. The heat-assisted magnetic recording medium of claim 2 , wherein the overcoat layer comprises one of hydrogenated or nitrogenated carbon.

4. The heat-assisted magnetic recording medium of claim 1 , wherein the first underlayer includes an additive comprising at least one of Ni, Zr, B, Ta, W, or Mo.

5. The heat-assisted magnetic recording medium of claim 1 , wherein the heat sink layer comprises (002) Tungsten (W), (002) Ruthenium Aluminide (RuAl), and amorphous Chromium Tantalum (CrTa).

6. The heat-assisted magnetic recording medium of claim 1 , wherein the adhesion layer comprises amorphous Nickel-Tantalum (Ni—Ta).

7. The heat-assisted magnetic recording medium of claim 1 , wherein the substrate comprises one of a glass, metallic, polymer, or ceramic material capable of withstanding temperatures of at least approximately 400° C.-750° C.

8. The heat-assisted magnetic recording medium of claim 1 , wherein the magnetic recording layer is an alloy comprising (001) Iron-Platinum (FePt).

9. The heat-assisted magnetic recording medium of claim 1 , wherein the Ir-based material comprises one of pure Ir, an Ir-based alloy, an Ir-based compound, and a granular Ir layer with segregants.

10. The heat-assisted magnetic recording medium of claim 9 , wherein the Ir-based alloy comprises one of an Iridium Titanium (IrTi) alloy, an Iridium Zirconium (IrZr) alloy, or an Iridium Carbon (IrC) alloy.

11. The heat-assisted magnetic recording medium of claim 9 , wherein the segregants comprise at least one of light and heat absorbing materials.

12. A method, comprising:

generating or providing a substrate;

depositing an adhesion layer over the substrate;

depositing a heat sink layer over the adhesion layer;

depositing a first underlayer over the heat sink layer, the first underlayer comprising a body-centered-cubic Co-based material or a body-centered cubic CoFe-based material;

depositing a second underlayer directly over the first underlayer, the second underlayer comprising an or Ir-based material; and

depositing a recording layer over the second underlayer.

13. The method of claim 12 , wherein the substrate comprises one of a glass, metallic, polymer, or ceramic material capable of withstanding temperatures of at least approximately 400° C.-750° C.

14. The method of claim 12 , wherein the adhesion layer comprises amorphous Nickel-Tantalum (Ni—Ta), and wherein the heat sink layer comprises (002) Tungsten (W), (002) Ruthenium Aluminide (RuAl), and amorphous Chromium Tantalum (CrTa).

15. The method of claim 12 , wherein the recording layer is a heat-assisted magnetic recording (HAMR) recording layer.

16. The method of claim 12 , wherein the recording layer is an alloy comprising (001) Iron-Platinum (FePt).

17. The method of claim 16 , wherein the (001) Iron-Platinum (FePt) alloy comprises a (001) Iron-Platinum (FePt) film having at least a 98 percent correct grain orientation structure.

18. The method of claim 12 , wherein the Ir-based material comprises one of an Ir-based alloy, an Ir-based compound, and a granular Ir layer with segregants.

19. The method of claim 18 , wherein the Ir-based alloy comprises one of an Iridium Titanium (IrTi) alloy, an Iridium Zirconium (IrZr) alloy, or an Iridium Carbon (IrC) alloy.

20. The method of claim 18 , wherein the segregants comprise at least one of light and heat absorbing materials.

Assignments (9)
PATENT COLLATERAL AGREEMENT - A&R LOAN AGREEMENT Recorded Aug 21, 2023
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 064715/0001 →
PATENT COLLATERAL AGREEMENT - DDTL LOAN AGREEMENT Recorded Aug 21, 2023
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 067045/0156 →
RELEASE OF SECURITY INTEREST AT REEL 038710 FRAME 0383 Recorded Feb 8, 2022
From: JPMORGAN CHASE BANK, N.A.
To: WD MEDIA, LLC; WESTERN DIGITAL TECHNOLOGIES, INC.
Reel/Frame 058965/0410 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 3, 2019
From: WD MEDIA, LLC
To: WESTERN DIGITAL TECHNOLOGIES, INC.
Reel/Frame 049084/0826 →
RELEASE OF SECURITY INTEREST Recorded Mar 5, 2018
From: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: WD MEDIA, LLC
Reel/Frame 045501/0672 →
SECURITY AGREEMENT Recorded May 16, 2016
From: WD MEDIA, LLC
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 038709/0879 →
SECURITY AGREEMENT Recorded May 16, 2016
From: WD MEDIA, LLC
To: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 038709/0931 →
SECURITY AGREEMENT Recorded May 16, 2016
From: WD MEDIA, LLC
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 038710/0383 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 21, 2015
From: LIU, JIAXING; SEKI, TOMOKO; AJAN, ANTONY; ZHANG, RUI
To: WD MEDIA, LLC
Reel/Frame 036394/0815 →