Chemical mixing system and method
A chemical component mixing apparatus for use with a fluid source in creation of a concentrated solution mixture is described. The mixing apparatus includes at least one mixing station. The mixing station includes an injector assembly, where the injector assembly includes at least one venturi chamber having at least one suction port in fluid communication with the at least one venturi chamber. The apparatus also includes at least one super concentrate chemical component housed within a chemical container, where the chemical container is fluidly connected by a first tube to the at least one venturi chamber via the at least one suction port, a receiving container fluidly connected to the injector assembly via a second tube, and a fluid source inlet introducing a fluid into the at least one mixing station, where the pressure within the at least one mixing station is less than 150 psi. The fluid passes through the at least one venturi chamber, thereby drawing the at least one super concentrate chemical component into the venturi chamber, and the concentrated solution mixture is dispensed from the injector assembly into the receiving container.
1. A method for mixing a concentrated liquid chemical detergent solution for use with a car wash application-level delivery system, comprising:
receiving a base fluid into a mixing station having an injector assembly that includes at least one venturi chamber having at least one suction port in fluid communication with the at least one venturi chamber;
regulating the pressure of the base fluid to less than 40 psi;
providing a source of at least one super concentrate liquid chemical detergent component in fluid communication with the injector assembly via a first tube;
providing a receiving container for collection of a final concentrated liquid chemical detergent solution that is in fluid communication with the injector assembly via a second tube;
mixing the at least one super concentrate liquid chemical detergent component with the base fluid in the at least one venturi chamber to create a concentrated liquid chemical detergent solution, wherein a flow of the base fluid through the at least one venturi chamber of the injector assembly draws the at least one super concentrate liquid chemical detergent component through the at least one suction port and into the flow of the base fluid; and
dispensing the concentrated liquid chemical detergent solution into the receiving container, wherein the dispensed concentrated liquid chemical detergent solution is suitable for use with the car wash application-level delivery system to produce an application-level dilution of the chemical detergent component.
2. The method f claim 1 , wherein the pressure is regulated between 5-35 psi.
3. The method of claim 1 , wherein the pressure is regulated between 10-25 psi.
4. The method of claim 1 , further comprising pressurizing the base fluid.
5. The method of claim 1 , wherein the injector assembly includes a multi-port injector.
6. The method of claim 1 , further comprising reducing the resistance area of the first tube by increasing the diameter of the first tube.
7. The method of claim 6 , further comprising at least partially restricting the flow of the at least one super concentrate liquid chemical detergent component flowing into the injector assembly with a metering tip.
8. The method of claim 1 , wherein the pressure is regulated between 15-20 psi.
9. The method of claim 1 , wherein the first tube is ½ inch tubing.
10. The method of claim 9 , wherein the ½ inch tubing is connected to an adapter for releasably securing the ½ inch tubing to the at least one suction port of the at least one venturi chamber.
11. The method of claim 1 , further comprising termination of the flow of the base fluid to the mixing station when the receiving container is filled with a predetermined amount of the concentrated solution mixture dispensed from the injector assembly.
12. The method of claim 11 , wherein termination of the flow of the base fluid is actuated by a float positioned at least partially within the receiving container.
13. The method of claim 1 , wherein the concentrated solution has a total chemical to water concentration of equal to or greater than 1:5.
14. The method of claim 1 , wherein the application level dilution has a total chemical to water concentration of no greater than 1:20.
15. The method of claim 1 , wherein the concentrated solution has a total chemical to water concentration of equal to or greater than 1:5, and wherein the application level dilution has a total chemical to water concentration of no greater than 1:20.