IP Library Granted Patent US 9,590,545
Granted Patent B2
US 9,590,545 · App. 14/675,001 · Granted Mar 7, 2017

Power angle calculation for alternator controller

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Quick Facts
Patent No.
US 9,590,545
App. No.
14/675,001
Granted
Mar 7, 2017
Kind
B2
Abstract

In one embodiment, a generator includes a rotor configured to rotate in cooperation with a stator to generate electrical power. A sensor, which is supported by the rotor, is configured to generate a trigger signal indicative of a position of the rotor. A communication interface is configured to receive the trigger signal from the sensor of the rotor and receive data indicative of an output of the generator. A controller supported by the rotor or configured to perform a phase analysis of the trigger signal and the output of the generator and calculate a power angle for the generator based on the phase analysis.

Claims (44)

1. A method comprising:

detecting a trigger signal from a pickup coil of a rotor for a generator;

receiving data indicative of an output of the generator;

performing, at a rotor controller, a phase analysis of the trigger signal and the output of the generator; and

calculating a power angle for the generator based on the phase analysis.

2. The method of claim 1 , further comprising:

querying a lookup table with the power angle for the generator; and

receiving a power value from the lookup table.

3. The method of claim 2 , further comprising:

comparing the power value to a threshold value.

4. The method of claim 3 , further comprising:

generating a safety signal in response to the power value exceeding the threshold level.

5. The method of claim 3 , further comprising:

modifying a target value for the generator in response to the power value exceeding the threshold level.

6. The method of claim 3 , further comprising:

generating a load balance signal in response to the power value exceeding the threshold level.

7. The method of claim 3 , further comprising:

generating a paralleling signal in response to the power value exceeding the threshold level.

8. The method of claim 1 , further comprising:

sending a command to a stator controller based on the power angle.

9. The method of claim 8 , further comprising:

starting a timer for the command sent to the stator controller; and

when the timer exceeds a timeout value, switching the rotor controller from a slave mode to a master mode.

10. An apparatus comprising:

a communication interface configured to receive a trigger signal from a pickup coil of a rotor for a generator and receive data indicative of an output of the generator; and

a controller supported by the rotor and configured to perform a phase analysis of the trigger signal and the output of the generator and calculate a power angle for the generator based on the phase analysis.

11. The apparatus of claim 10 , further comprising:

a memory storing a lookup table with the power angle for the generator associated with a power value,

wherein the controller is configured to query the lookup table with the power angle to receive the power value.

12. The apparatus of claim 11 , wherein the controller is configured to compare the power value to a threshold value.

13. The apparatus of claim 12 , wherein the controller is configured to generate a safety signal in response to the power value exceeding the threshold level.

14. The apparatus of claim 12 , wherein the controller is configured to modify a target value for the generator in response to the power value exceeding the threshold level.

15. The apparatus of claim 12 , wherein the controller is configured to generate a load balance signal in response to the power value exceeding the threshold level.

16. The apparatus of claim 12 , wherein the controller is configured to generate a paralleling signal in response to the power value exceeding the threshold level.

17. A generator comprising:

a rotor configured to rotate in cooperation with a stator to generate electrical power;

a sensor supported by the rotor and configured to generate a trigger signal indicative of a position of the rotor;

a communication interface configured to receive the trigger signal from the pickup coil of a rotor for a generator and receive data indicative of an output of the generator; and

a controller supported by the rotor and configured to perform a phase analysis of the trigger signal and the output of the generator and calculate a power angle for the generator based on the phase analysis.

18. The generator of claim 17 , further comprising:

a memory storing a lookup table with the power angle for the generator associated with a power value,

wherein the controller is configured to query the lookup table with the power angle to receive the power value.

19. The generator of claim 18 , wherein the controller is configured to compare the power value to a threshold value and generate a command when the power value exceeds the threshold value.

20. The generator of claim 19 , wherein the command is a shutdown command, a load balance command, a paralleling command, or target adjustment command.

Assignments (4)
PATENT SECURITY AGREEMENT (ABL) Recorded May 3, 2024
From: CURTIS INSTRUMENTS, INC.; DISCOVERY ENERGY, LLC; HEILA TECHNOLOGIES, INC.
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 067306/0903 →
PATENT SECURITY AGREEMENT (TERM) Recorded May 2, 2024
From: CURTIS INSTRUMENTS, INC.; DISCOVERY ENERGY, LLC; HEILA TECHNOLOGIES, INC.
To: BANK OF AMERICA, N.A, AS COLLATERAL AGENT
Reel/Frame 067290/0853 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 1, 2024
From: KOHLER CO.
To: DISCOVERY ENERGY, LLC
Reel/Frame 067289/0516 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 7, 2016
From: FRAMPTON, ISAAC S.; LARSON, ADAM; VAN MAAREN, RICK
To: KOHLER CO.
Reel/Frame 038824/0756 →