IP Library Granted Patent US 9,595,712
Granted Patent B2
US 9,595,712 · App. 14/677,230 · Granted Mar 14, 2017

Active material powder and method of producing the same

Inventor: Nariaki Miki (Susono, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
H01M4/366H01M4/485H01M4/505H01M4/525H01M4/5825H01M10/0562H01M4/621H01M4/625H01M10/0525H01M2004/021H01M2300/0068
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Quick Facts
Patent No.
US 9,595,712
App. No.
14/677,230
Granted
Mar 14, 2017
Kind
B2
Abstract

An active material powder includes an active material particle, and a coating layer. The coating layer contains LiNbO 3 and has pores. When a total volume of pores having a diameter of 2 nm to 7 nm and a total volume of pores having a diameter of 2 nm to 200 nm are respectively represented by V 1 and V 2 , V 1 /V 2 is 0.185 or less. In addition, a method of producing an active material powder includes: obtaining, with a fluidized bed granulating-coating machine, a powder including an active material particle to which an alkoxide compound is attached; and promoting hydrolysis of the alkoxide compound by exposing the powder to a humidified inert gas atmosphere. An intake-gas temperature of the fluidized bed granulating-coating machine is 100° C. or higher. A time during which the powder is exposed to the humidified inert gas atmosphere is four hours or longer.

Claims (14)

1. An active material powder comprising:

an active material particle; and

a coating layer that is attached to a surface of the active material particle, contains LiNbO 3 , and has pores, wherein

when a total volume of pores having a diameter of 2 nm to 7 nm among the pores is represented by V 1 , and when a total volume of pores having a diameter of 2 nm to 200 nm among the pores is represented by V 2 , V 1 /V 2 is 0.185 or less.

2. The active material powder according to claim 1 , wherein a coverage of the coating layer on the surface of the active material particle is 50% or higher.

3. A method of producing an active material powder comprising:

obtaining a powder including an active material particle and a coating layer precursor attached to a surface of the active material particle by attaching an alkoxide solution to the surface of the active material particle and by concurrently drying the alkoxide solution attached to the surface of the active material particle with a fluidized bed granulating-coating machine, the alkoxide solution containing an alkoxide compound;

promoting hydrolysis of the alkoxide compound by exposing the powder to a humidified inert gas atmosphere; and

forming a coating layer on the surface of the active material particle by heating the powder after the promotion of the hydrolysis, wherein

an intake-gas temperature of the fluidized bed granulating-coating machine is 100° C. or higher,

a time during which the powder is exposed to the humidified inert gas atmosphere is four hours or longer, and

when a total volume of pores having a diameter of 2 nm to 7 nm among the pores is represented b V 1 , and when a total volume of pores having a diameter of 2 nm to 200 nm among the pores is represented by V 2 , V 1 /V 2 is 0.185 or less.

4. The method according to claim 3 , wherein

the alkoxide solution is a sol-gel solution.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 2, 2015
From: MIKI, NARIAKI
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 035321/0707 →
Priority Claims (1)
JP 2014-077426 · Apr 4, 2014 · national
Continuity (1)
Related Publication 20150287985A1 · Oct 8, 2015