IP Library Granted Patent US 9,540,241
Granted Patent B2
US 9,540,241 · App. 14/688,345 · Granted Jan 10, 2017

Catalysts for producing hydrogen and synthesis gas

Inventors: Prashant Kumar (Edmonton, CA); David Lynch (Burlington, CT)
Assignee: Enerkem, Inc.
C01B3/40B01J23/02B01J23/10B01J23/75B01J23/755B01J23/78B01J23/83B01J29/0308B01J29/0333B01J35/002B01J35/023B01J35/1019B01J35/1042B01J35/1047B01J35/1061B01J37/0018B01J37/031B01J37/10B01J37/18B01J37/06B01J2523/00C01B2203/0238C01B2203/1052C01B2203/1058C01B2203/1082C01B2203/1241Y02P20/142Y10S502/524
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Quick Facts
Patent No.
US 9,540,241
App. No.
14/688,345
Granted
Jan 10, 2017
Kind
B2
Abstract

A catalyst which comprises nickel and/or cobalt supported on a support that includes a mixed oxide containing metals, such as aluminum, zirconium, lanthanum, magnesium, cerium, calcium, and yttrium. Such catalysts are useful for converting carbon dioxide to carbon monoxide, and for converting methane to hydrogen.

Claims (43)

1. A catalyst, comprising:

(a) at least one catalytic metal, wherein said at least one catalytic metal is selected from the group consisting of nickel, cobalt, and a combination of nickel and cobalt; and

(b) a support including a mixed oxide containing aluminum, calcium, and magnesium.

2. The catalyst of claim 1 wherein said mixed oxide further contains lanthanum.

3. A catalyst, comprising:

(a) at least one catalytic metal, wherein said at least one catalytic metal is selected from the group consisting of nickel, cobalt, and a combination of nickel and cobalt; and

(b) a support including a mixed oxide containing cerium, lanthanum, and zirconium.

4. A catalyst, comprising:

(a) at least one catalytic metal, wherein said at least one catalytic metal is selected from the group consisting of nickel, cobalt, and a combination of nickel and cobalt; and

(b) a support including a mixed oxide containing cerium, zirconium, and aluminum.

5. The catalyst of claim 4 wherein said mixed oxide further contains magnesium.

6. A catalyst, comprising:

(a) at least one catalytic metal, wherein said at least one catalytic metal is selected from the group consisting of nickel, cobalt, and a combination of nickel and cobalt; and

(b) a support including a mixed oxide containing aluminum, cerium, zirconium, and calcium.

7. A catalyst, comprising:

(a) at least one catalytic metal, wherein said at least one catalytic metal is selected from the group consisting of nickel, cobalt, and a combination of nickel and cobalt; and

(b) a support including a mixed oxide containing at least three metals, wherein said at least three metals includes aluminum, wherein said aluminum is present in said catalyst, on a metal basis, in an amount of from about 20 atom % to about 92 atom %, and wherein the remaining at least three metals are selected from the group consisting of zirconium, lanthanum, magnesium, cerium, calcium, and yttrium, with the provisos that, when said support contains only three metals, said three metals are not aluminum, lanthanum, and magnesium.

8. The catalyst of claim 7 wherein said aluminum is present in said catalyst, on a metal basis, in an amount of from about 35 atom % to about 75 atom %.

9. The catalyst of claim 7 wherein said at least one catalytic metal is nickel.

10. A catalyst, comprising:

(a) at least one catalytic metal, wherein said at least one catalytic metal is selected from the group consisting of nickel, cobalt, and a combination of nickel and cobalt; and

(b) a support including a mixed oxide containing at least three metals, wherein said at least three metals includes calcium, wherein said calcium is present in said catalyst, on a metal basis, in an amount of from about 2 atom % to about 50 atom %, and wherein the remaining at least three metals are selected from the group consisting of aluminum, zirconium, lanthanum, magnesium, cerium, and yttrium, with the proviso that, when said support contains only four metals, such four metals are not cerium, lanthanum, potassium and calcium.

11. The catalyst of claim 10 wherein said calcium is present in said catalyst, on a metal basis, in an amount of from about 2 atom % to about 35 atom %.

12. A catalyst, comprising:

(a) at least one catalytic metal, wherein said at least one catalytic metal is selected from the group consisting of nickel, cobalt, and a combination of nickel and cobalt; and

(b) a support including a mixed oxide containing at least three metals, wherein said at least three metals includes magnesium, wherein said magnesium is present in said catalyst, on a metal basis, in an amount of from about 10 atom % to about 65 atom %, and wherein the remaining at least three metals are selected from the group consisting of aluminum, zirconium, lanthanum, cerium, calcium, and yttrium, with the proviso that, when said support contains only three metals, said three metals are not aluminum, lanthanum, and magnesium.

13. The catalyst of claim 12 wherein said magnesium is present in said catalyst, on a metal basis, in an amount of from about 15 atom % to about 50 atom %.

14. A catalyst, comprising:

(a) at least one catalytic metal, wherein said at least one catalytic metal is selected from the group consisting of nickel, cobalt, and a combination of nickel and cobalt; and

(b) a support including a mixed oxide containing at least three metals, wherein said at least three metals includes yttrium, wherein said yttrium is present in said catalyst, on a metal basis, in an amount of from about 2 atom % to about 15 atom %, and wherein the remaining at least three metals are selected from the group consisting of aluminum, zirconium, lanthanum, magnesium, cerium, and calcium.

15. The catalyst of claim 14 wherein said yttrium is present in said catalyst, on a metal basis, in an amount of from about 3 atom % to about 10 atom %.

16. The catalyst of claim 14 wherein said at least one catalytic metal is nickel.

17. A catalyst, comprising:

(a) at least one catalytic metal, wherein said at least one catalytic metal is selected from the group consisting of nickel, cobalt, and a combination of nickel and cobalt; and

(b) a support including a mixed oxide containing at least three metals, wherein said at least three metals includes zirconium, wherein said zirconium is present in said catalyst, on a metal basis, in an amount of from about 2 atom % to about 30 atom %, and wherein the remaining at least three metals are selected from the group consisting of aluminum, lanthanum, magnesium, cerium, calcium, and yttrium.

18. The catalyst of claim 17 wherein said zirconium is present in said catalyst, on a metal basis, in an amount of from about 5 atom % to about 25 atom %.

19. The catalyst of claim 17 wherein said at least one catalytic metal is nickel.

20. A catalyst, comprising:

(a) a catalytic metal, wherein said catalytic metal is nickel; and

(b) a support including a mixed oxide comprising aluminum, zirconium, and yttrium, wherein said catalyst, on a metal basis, contains up to about 10 wt. % nickel, up to about 50 wt. % aluminum, up to about 30 wt. % zirconium, and up to about 8 wt % yttrium.

21. A catalyst, comprising:

(a) a catalytic metal, wherein said catalytic metal is nickel; and

(b) a support including a mixed oxide comprising aluminum, zirconium, and yttrium, and wherein said catalyst, on a metal basis, includes 8 atom % nickel, 70 atom % aluminum, 18.5 atom % zirconium, and 3.5 atom % yttrium.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Apr 5, 2022
From: GLAS AMERICAS LLC
To: ENERKEM INC.
Reel/Frame 059506/0878 →
SECURITY INTEREST Recorded Apr 1, 2022
From: ENERKEM INC.
To: COMPUTERSHARE TRUST COMPANY OF CANADA, AS COLLATERAL AGENT FOR THE SECURED PARTIES
Reel/Frame 059477/0253 →
SECURITY INTEREST Recorded Jan 17, 2018
From: ENERKEM INC.
To: GLAS AMERICAS LLC
Reel/Frame 044641/0023 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 27, 2015
From: KUMAR, PRASHANT; LYNCH, DAVID
To: ENERKEM, INC.
Reel/Frame 036438/0847 →
Continuity (3)
Continuation In Part 14212295 · Mar 14, 2014
Provisional Application 61802857 · Mar 18, 2013
Related Publication 20150307352A1 · Oct 29, 2015