COUNTERTOP OVEN WITH THIN-FILM HEATING ELEMENT
A cooking appliance includes an inner housing with an inner wall defining an interior space, an outer housing that includes an outer wall having an inner surface opposed to and spaced from an outer surface of the inner wall to define an insulating layer therebetween, and at least one thin-film heating element coupled to the outer surface of the inner wall.
1 . A cooking appliance comprising:
an inner housing enclosing an interior space, the inner housing comprising an inner wall having an outer surface;
an outer housing comprising an outer wall having an inner surface opposed to and spaced from the outer surface of the inner wall to define an insulating region therebetween; and
at least one thin-film heating element coupled to the outer surface of the inner wall.
2 . The cooking appliance of claim 1 , wherein each of the at least one thin-film heating elements comprises a resistive film extending between a pair of electrical bus bars.
3 . The cooking appliance of claim 2 wherein the resistive film is coupled to the outer surface of the inner wall.
4 . The cooking appliance of claim 2 wherein the first resistive film comprises a metal oxide.
5 . The cooking appliance of claim 4 wherein the metal oxide comprises tin oxide.
6 . The cooking appliance of claim 1 , wherein the inner wall is constructed of at least one of: ceramic, clay, stone, glass, concrete, brick, and porcelain.
7 . The cooking appliance of claim 1 , wherein the inner wall comprises a substantially transparent material.
8 . The cooking appliance of claim 1 , wherein the outer housing comprises a substantially transparent material.
9 . The cooking appliance of claim 1 , wherein the at least one thin-film heating element comprises an upper thin-film heating element situated on a top portion of the inner housing.
10 . The cooking appliance of claim 9 , wherein the at least one thin-film heating element further comprises a lower thin-film heating element situated on a bottom portion of the inner housing.
11 . The cooking appliance of claim 10 , further comprising a controller configured to operate the at least one thin-film heating element in accordance with a selected mode of a plurality of selectable modes, wherein operating parameters for the at least one thin-film heating element varies between the plurality of selectable modes, the selectable modes comprising modulation of the upper thin-film heating element and the lower thin-film heating element to maintain a predetermined temperature in the interior space.
12 . A toaster oven comprising:
an outer housing enclosing an interior space, the outer housing comprising a top wall defining an aperture passing therethrough;
a thin-film heating element situated within the aperture and coupled to the top wall;
a panel positioned over the thin-film heating element and spaced from the thin-film heating element to define an insulating region therebetween.
13 . The toaster oven of claim 12 , wherein the thin-film heating element comprises a resistive film coupled to an outer surface of an electrically non-conductive substrate, the resistive film extending between a pair of electrical bus bars.
14 . The toaster oven of claim 13 wherein the resistive film comprises a metal oxide.
15 . The toaster oven of claim 14 wherein the metal oxide comprises tin oxide.
16 . The toaster oven of claim 13 , wherein the electrically non-conductive substrate and the panel comprise a substantially transparent material.
17 . A pizza oven comprising:
an inner housing enclosing an interior space, the inner housing comprising a transparent inner top panel having an outer surface;
an outer housing comprising a transparent outer top panel having an inner surface opposed to and spaced from the outer surface of the inner top panel to define an insulating region therebetween; and
a first thin-film heating element coupled to the outer surface of the inner top panel.
18 . The pizza oven of claim 17 , wherein the thin-film heating element comprises a resistive film extending between a pair of electrical bus bars.
19 . The pizza oven of claim 18 , wherein the resistive film is coupled to the outer surface of the inner wall.
20 . The pizza oven of claim 17 , further comprising a lower heating element situated on a bottom portion of the inner housing.