Lint cleaning system for cotton processing
View Patent ↗The lint cleaning system is a modified jet-type lint cleaner that includes a supplemental air control vane. The supplemental air control vane (among other things) segregates discharged foreign materials from incoming supplemental air so that the incoming supplemental air is not contaminated by the discharged materials. The current system also enables a user to more effectively control the volume and the pathway of supplemental air entering the cleaner and thereby optimize the function of the air cleaner.
1. A cotton processing system, the system comprising at least one lint cleaning module, each lint cleaning module comprising:
an incoming air duct connected to an outgoing air duct;
a foreign material discharge aperture positioned between the incoming duct and the outgoing duct; and,
a supplemental air control vane positioned adjacent to the discharge aperture, the supplemental air control vane being positioned to segregate a supplemental air source from the discharged foreign material;
wherein, the system is structured so that as an incoming airflow flows from the incoming duct to the outgoing duct, foreign material in the incoming airflow is ejected through the discharge aperture, and simultaneously, the supplemental air control vane controls a volume and a pathway of supplemental air entering the system through the discharge aperture.
2. The system of claim 1 wherein the supplemental air control vane controls an amount of air entering the outgoing duct.
3. The system of claim 1 wherein the system further comprises a supplemental air aperture defined by a position of the supplemental air control vane, the supplemental air first entering the system through the supplemental air aperture and then through the discharge aperture.
4. The system of claim 3 wherein supplemental air aperture is also further defined by a position of a portion of the outgoing duct.
5. The system of claim 1 wherein the supplemental air control vane defines a plane that intersects a portion of the outgoing duct.
6. The system of claim 1 wherein the system is structured so that the supplemental air control vane creates a high speed air curtain that conforms to a portion of the outgoing duct and deflects the foreign material away from a source of the incoming supplemental air.
7. The system of claim 3 wherein, in operation, shape of the supplemental air control vane is deformable so that a size of the supplemental air aperture is variable based on deformation of the supplemental air control vane.
8. The system of claim 1 wherein, in operation, shape of the supplemental air control vane is deformable in proportion to a volume of supplemental air flow entering the outgoing duct.
9. The system of claim 1 wherein, in operation, shape of the supplemental air control vane is deformable in proportion to negative pressure in the outgoing duct.
10. The system of claim 3 wherein the system is structured so that a position of the air control vane and the outgoing duct are adjustable to vary a size of the supplemental air aperture.
11. The system of claim 1 wherein the system is structured so that a position of the air control vane is manually adjustable.
12. The system of claim 3 wherein the system is structured so that a size and/or position of the supplemental air aperture is controllable by an electronic controller.
13. The system of claim 1 wherein multiple lint cleaning modules are connected in series to further clean cotton lint.
14. The system of claim 1 wherein the system is structured so that the incoming air duct is positioned below the outgoing air duct.
15. A cotton processing system, the system comprising at least one lint cleaning module, each lint cleaning module comprising:
an incoming air duct connected to an outgoing air duct;
a foreign material discharge aperture positioned between the incoming duct and the outgoing duct; and,
a means for creating a high speed air curtain forming around a portion of the discharge aperture;
wherein, the system is structured so that, as an incoming airflow flows from the incoming duct to the outgoing duct, foreign material in the incoming airflow is ejected through the discharge aperture, the high speed air curtain deflecting the foreign material and comprising a source of supplemental air for the system.
16. A method of making a lint cleaning module, the method comprising the steps of:
(a) providing an incoming air duct that is connected to an outgoing air duct;
(b) positioning a foreign material discharge aperture between the incoming duct and the outgoing duct;
(c) extending a supplemental air control vane to a position adjacent to the discharge aperture; and,
(d) creating a supplemental air aperture that is defined by a position of the supplemental air control vane;
(e) directing an incoming airflow flow with commingled cotton lint and foreign material through the incoming duct;
(f) ejecting the foreign material in the incoming airflow out of the discharge aperture, and,
(g) simultaneously utilizing the supplemental air control vane to meter supplemental air into the system and to segregate the supplemental air from the foreign material ejected out of the discharge aperture.
17. The method of claim 16 wherein, in step (g), the supplemental air control vane creates a high speed air curtain.