IP Library Granted Patent US 9,175,445
Granted Patent B2
US 9,175,445 · App. 14/690,733 · Granted Nov 3, 2015

Methods for installing a bounded paving system

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Quick Facts
Patent No.
US 9,175,445
App. No.
14/690,733
Granted
Nov 3, 2015
Kind
B2
Abstract

A method for installing a paver system includes positioning a first grid substrate adjacent to a second grid substrate, the first and second grid substrates form a paver support surface. At least the first grid substrate includes an integrated boundary ridge extending along the first paver support surface. The first grid substrate is interlocked with the second grid substrate with a first paver piece bridging the first and second grid substrates to form a paver linkage. Movement of at least the first paver piece is arrested beyond the integrated boundary ridge by directly or indirectly engaging at least the first paver piece against the integrated boundary ridge. In another example, movement of the first paver piece is arrested by anchoring at least the first paver piece on the first and second paver support surfaces through distribution of forces incident on at least the first paver piece through the paver linkage.

Claims (49)

1. A paving system comprising:

a plurality of grid substrates configured for arrangement along a surface, wherein each of the grid substrates of the plurality of grid substrates includes a paver support surface;

at least one boundary ridge grid substrate configured for arrangement along the surface, the at least one boundary ridge grid substrate includes:

a boundary ridge paver support surface, and

an integrated boundary ridge above the boundary ridge paver support surface; and

a plurality of paver pieces configured for coupling along the paver support surface of the plurality of grid substrates and the boundary ridge paver support surface of the at least one boundary ridge grid substrate, and in an installed configuration:

at least one of the plurality of paver pieces bridges across the at least one boundary ridge grid substrate and a grid substrate of the plurality of grid substrates at first laterally movable joints, and

at least some of the plurality of paver pieces bridge across proximate grid substrates of the plurality of grid substrates at second laterally movable joints, and

the at least one boundary ridge grid substrate, the plurality of grid substrates and the bridging paver pieces form an articulated paver linkage extending from the integrated boundary ridge.

2. The paving system of claim 1 , wherein the plurality of grid substrates and the at least one boundary ridge grid substrate include at least one of grid recesses and grid projections configured for coupling with corresponding paver projections and paver recesses of the plurality of paver pieces.

3. The paving system of claim 2 , wherein each of the first and second laterally movable joints include at least one grid recess and paver projection or at least one grid projection and paver recess.

4. The paving system of claim 2 , wherein the grid projection is smaller than the paver recess and the paver projection is smaller than the grid recess.

5. The paving system of claim 1 , wherein the integrated boundary ridge includes a first paver face extending along one or more paver pieces of the plurality of paver pieces coupled along the boundary ridge paver support surface.

6. The paving system of claim 5 , wherein the integrated boundary ridge includes a second exterior face directed away from the first paver face.

7. The paving system of claim 6 , wherein the second exterior face consists of one of an angled shape, a flat angled shape, flat vertical shape, a concave shape, a convex shape, a ribbed face and a decorative contoured face.

8. The paving system of claim 1 , wherein the boundary ridge grid substrate includes at least one integrated stake extending beyond a lower surface of the boundary ridge grid substrate.

9. The paving system of claim 1 , wherein the at least one boundary ridge grid substrate includes a plurality of boundary ridge grid substrates.

10. The paving system of claim 1 , wherein the at least one boundary ridge grid substrate includes a single boundary ridge grid substrate including a grid substrate orifice configured to extend around the plurality of grid substrates.

11. The paving system of claim 1 , wherein the integrated boundary ridge extends along an edge of the at least one boundary ridge grid substrate.

12. A paving system comprising:

a plurality of grid substrates configured for arrangement along a surface, wherein each of the grid substrates of the plurality of grid substrates includes a paver support surface;

at least one boundary grid substrate configured for arrangement along the surface, the at least one boundary grid substrate includes:

a boundary paver support surface, and

at least one integrated stake extending beneath the boundary paver support surface; and

a plurality of paver pieces configured for coupling along the paver support surface of the plurality of grid substrates and the boundary paver support surface of the at least one boundary grid substrate, and in an installed configuration:

at least one of the plurality of paver pieces bridges across the at least one boundary grid substrate and a grid substrate of the plurality of grid substrates at first laterally movable joints, and

at least some of the plurality of paver pieces bridge across proximate grid substrates of the plurality of grid substrates at second laterally movable joints, and

the at least one boundary grid substrate, the plurality of grid substrates and the bridging paver pieces form an articulated paver linkage.

13. The paving system of claim 12 , wherein the plurality of grid substrates and the at least one boundary grid substrate include at least one of grid recesses and grid projections configured for coupling with corresponding paver projections and paver recesses of the plurality of paver pieces.

14. The paving system of claim 13 , wherein each of the first and second laterally movable joints include at least one grid recess and paver projection or at least one grid projection and paver recess.

15. The paving system of claim 13 , wherein the grid projection is smaller than the paver recess and the paver projection is smaller than the grid recess.

16. The paving system of claim 12 , wherein the boundary grid substrate includes an integrated boundary ridge above the boundary paver support surface.

17. The paving system of claim 12 , wherein the at least one integrated stake includes a plurality of integrated stakes.

18. The paving system of claim 12 , wherein the integrated stake is proximate an edge of the at least one boundary grid substrate.

19. The paving system of claim 12 , wherein the at least one boundary grid substrate includes a plurality of boundary grid substrates.

20. A method of installing a paving system comprising:

forming a composite paver support surface including an integrated boundary ridge, forming the composite paver support surface includes:

arranging a plurality of grid substrates proximately, each of the grid substrates including a component paver support surface, and

arranging at least one boundary ridge grid substrate proximate to one or more of the grid substrates, the at least one boundary ridge grid substrate including the integrated boundary ridge above a boundary ridge paver support surface, and the composite paver support surface includes the component paver support surfaces and the boundary ridge paver support surface; and

interlocking the plurality of grid substrates and the at least one boundary ridge grid substrate to form an articulated paver linkage, interlocking including:

bridging at least one paver piece across the at least one boundary ridge grid substrate and a grid substrate of the plurality of grid substrates at first laterally movable joints, and

bridging paver pieces across proximate grid substrates of the plurality of grid substrates at second laterally movable joints.

21. The method of claim 20 , wherein bridging at least one paver piece across the at least one boundary ridge grid substrate and the grid substrate includes at least one of positioning a paver projection within a grid recess or positioning grid projection within a paver recess.

22. The method of claim 20 , wherein bridging paver pieces across proximate grid substrates includes at least one of positioning paver projections within grid recesses or positioning grid projections within paver recesses.

23. The method of claim 20 comprising arresting move at least one paver piece of the plurality of paver pieces, arresting including at least one of:

directly or indirectly engaging the at least one paver piece against the integrated boundary ridge, or

anchoring the at least one paver piece relative to the other paver pieces of the plurality of paver pieces through distribution of forces incident on the at least one paver piece through the articulated paver linkage.

24. The method of claim 20 comprising staking the at least one boundary ridge grid substrate to an underlying surface with an integrated stake extending from the at least one boundary ridge grid substrate.

25. The method of claim 20 comprising coupling additional paver pieces over the composite paver support surface, the additional paver pieces, the bridging paver pieces and the at least one paver piece forming a paver surface.

Assignments (10)
SECURITY INTEREST Recorded Nov 7, 2024
From: WILDHAWK INVESTMENTS, LLC
To: MONROE CAPITAL MANAGEMENT ADVISORS, LLC
Reel/Frame 069186/0482 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS (REEL/FRAME 42256/0577) Recorded Oct 4, 2024
From: DEUTSCHE BANK AG NEW YORK BRANCH
To: THE AZEK GROUP LLC (F/K/A CPG INTERNATIONAL LLC); SCRANTON PRODUCTS INC.
Reel/Frame 069133/0979 →
RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT R/F 059820/0498 Recorded Sep 27, 2024
From: BANK OF AMERICA, N.A., AS AGENT
To: CPG INTERNATIONAL LLC
Reel/Frame 069067/0461 →
CHANGE OF NAME Recorded Aug 30, 2023
From: CPG INTERNATIONAL LLC
To: THE AZEK GROUP LLC
Reel/Frame 064783/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2023
From: CPG INTERNATIONAL, LLC
To: WILDHAWK INVESTMENTS, LLC
Reel/Frame 062948/0112 →
PATENT SECURITY AGREEMENT - TERM LOAN Recorded Apr 28, 2022
From: CPG INTERNATIONAL LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 059820/0498 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY TRANSFERRED AT REEL/FRAME (042501/0329) Recorded Apr 28, 2022
From: JEFFERIES FINANCE LLC, AS SUCCESSOR ADMINISTRATIVE AGENT AND COLLATERAL AGENT
To: CPG INTERNATIONAL LLC; SCRANTON PRODUCTS, INC.
Reel/Frame 059842/0573 →
ASSIGNMENT OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (042311/0164) Recorded May 19, 2017
From: BARCLAYS BANK PLC, AS RESIGNING ADMINISTRATIVE AND COLLATERAL AGENT
To: JEFFERIES FINANCE LLC, AS SUCCESSOR ADMINISTRATIVE AND COLLATERAL AGENT
Reel/Frame 042501/0329 →
PATENT SECURITY AGREEMENT (TERM LOAN) Recorded Apr 21, 2017
From: CPG INTERNATIONAL LLC; SCRANTON PRODUCTS, INC.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AND COLLATERAL AGENT
Reel/Frame 042311/0164 →
PATENT SECURITY INTEREST (ABL) Recorded Apr 14, 2017
From: CPG INTERNATIONAL LLC; SCRANTON PRODUCTS, INC.
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS ADMINISTRATIVE AND COLLATERAL AGENT
Reel/Frame 042256/0577 →