IP Library Granted Patent US 9,406,784
Granted Patent B1
US 9,406,784 · App. 14/691,580 · Granted Aug 2, 2016

Method of manufacturing isolation structure and non-volatile memory with the isolation structure

Inventors: Chun-Yu Chuang (Taoyuan, TW); Yi-Lin Hsu (Hsinchu County, TW); Liang-Chuan Lai (Hsinchu County, TW)
Assignee: Powerchip Technology Corporation
H01L29/66825H01L21/283H01L21/28273H01L21/76224H01L27/11524H01L29/66553
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Quick Facts
Patent No.
US 9,406,784
App. No.
14/691,580
Granted
Aug 2, 2016
Kind
B1
Abstract

A method of manufacturing an isolation structure suitable for a non-volatile memory is provided. A substrate is provided. A dielectric layer, a conductive layer, and a hard mask layer are sequentially formed on the substrate. The hard mask layer and the conductive layer are patterned to form a first trench which exposes the dielectric layer. A first liner is formed on the substrate. The first liner and the dielectric layer that are exposed by the first trench are removed to expose the substrate. A spacer is formed on sidewalls of the conductive layer and the hard mask layer. The substrate is partly removed to form in a second trench with use of the conductive layer and the hard mask layer with the spacer as a mask. An isolation layer is formed in the second trench. The distance between the conductive layers is greater than the width of the second trench.

Claims (42)

1. A method of manufacturing an isolation structure, comprising:

providing a substrate;

sequentially forming a dielectric layer, a conductive layer, and a hard mask layer on the substrate;

patterning the hard mask layer and the conductive layer to form a first trench exposing the dielectric layer;

forming a first liner on the substrate;

removing the first liner and the dielectric layer exposed by the first trench, so as to expose the substrate and form a spacer on a sidewall of the conductive layer and a sidewall of the hard mask layer, respectively, wherein the spacer is formed from the first liner;

removing a portion of the substrate to form a second trench by using the conductive layer and the hard mask layer having the spacer as a mask; and

forming an isolation layer in the second trench, wherein a distance between the conductive layers is greater than a width of the second trench,

wherein the step of forming the isolation layer in the second trench comprises:

forming a second liner in the second trench;

performing an annealing process;

filling the second trench with an insulation material layer; and

performing a curing process.

2. The method of claim 1 , wherein a method of forming the first liner comprises an in-situ steam generation method, a thermal oxidation method, or an atomic layer deposition method.

3. The method of claim 1 , wherein a material of the dielectric layer comprises silicon oxide.

4. The method of claim 1 , wherein a material of the conductive layer comprises a doped polysilicon layer and a non-doped polysilicon layer.

5. The method of claim 1 , wherein a material of the hard mask layer comprises silicon nitride or silicon oxide.

6. The method of claim 1 , wherein a material of the first liner comprises silicon oxide.

7. The method of claim 1 , wherein a material of the insulation material layer comprises a spin-on dielectric material.

8. The method of claim 1 , wherein a material of the second liner comprises silicon oxide.

9. A method of manufacturing a non-volatile memory, comprising:

providing a substrate, a dielectric layer, a first conductive layer, and a hard mask layer being sequentially formed on the substrate;

patterning the hard mask layer and the first conductive layer to form a first trench exposing the dielectric layer;

forming a first liner on the substrate;

removing the first liner and the dielectric layer exposed by the first trench, so as to expose the substrate and form a spacer on a sidewall of the first conductive layer and a sidewall of the hard mask layer, respectively, wherein the spacer is formed from the first liner;

removing a portion of the substrate to form a second trench by using the first conductive layer and the hard mask layer having the spacer as a mask;

forming an isolation layer in the second trench, wherein a distance between the first conductive layers is greater than a width of the second trench, wherein the step of forming the isolation layer in the second trench comprises:

forming a second liner in the second trench;

performing an annealing process;

filling the second trench with an insulation material layer; and

performing a curing process;

removing the hard mask layer;

Ruining an inter-gate dielectric layer on the substrate;

forming a second conductive layer on the inter-gate dielectric layer; and

patterning the second conductive layer, the inter-gate dielectric layer, and the first conductive layer to form a control gate and a floating gate.

10. The method of claim 9 , wherein the first conductive layer comprises a doped polysilicon layer and a non-doped polysilicon layer.

11. The method of claim 9 , wherein a method of forming the first liner comprises an in-situ steam generation method, a thermal oxidation method, or an atomic layer deposition method.

12. The method of claim 9 , wherein a material of the dielectric layer comprises silicon oxide.

13. The method of claim 9 , wherein a material of the hard mask layer comprises silicon nitride or silicon oxide.

14. The method of claim 9 , wherein a material of the first liner comprises silicon oxide.

15. The method of claim 9 , wherein a material of the inter-gate dielectric layer comprises silicon oxide/silicon nitride/silicon oxide.

16. The method of claim 9 , wherein a material of the second conductive layer comprises doped polysilicon.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 16, 2019
From: POWERCHIP TECHNOLOGY CORPORATION
To: POWERCHIP SEMICONDUCTOR MANUFACTURING CORPORATION
Reel/Frame 049770/0160 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 23, 2015
From: CHUANG, CHUN-YU; HSU, YI-LIN; LAI, LIANG-CHUAN
To: POWERCHIP TECHNOLOGY CORPORATION
Reel/Frame 035475/0001 →
Priority Claims (1)
TW 104103413 A · Feb 2, 2015 · national