Concentrate level sensing
View Patent ↗A beverage system includes a pump that draws a set amount of a flavored concentrate into a mixing chamber through a conduit for mixing with water to form a beverage. A sensor detects when the amount of the flavored concentrate in the conduit is low or the amount of the flavored concentrate in a concentrate container is low or out. The sensor includes two wings each including a recessed surface that together define a circular space. A portion of the conduit is received in the circular space. Each of the wings includes an ultrasonic portion that emits ultrasonic waves that are non-intrusive. When the amount of flavored concentrate in the conduit is low, air bubbles are generated in the flow of the flavored concentrate as it flows along the conduit and/or a vacuum is created in the conduit to draw the conduit away from the recessed surfaces. The ultrasonic waves detect either of these two features, indicating that the amount of the flavored concentrate is low.
1. A concentrate system comprising:
a fluid conduit, wherein concentrate flows from a concentrate container to a pump along the fluid conduit, and the pump controls a flow of the concentrate into a mixing chamber;
a locking mechanism that secures a first component of the pump and a second component of the pump together;
an ultrasonic sensor that generates ultrasonic waves to detect the concentrate in the fluid conduit and to detect when an amount of the concentrate in the fluid conduit is below a threshold value; and
a controller that shuts down the pump when the ultrasonic sensor detects that the amount of the concentrate in the fluid conduit is below the threshold value.
2. The concentrate system as recited in claim 1 wherein the locking mechanism is a locking ring.
3. The concentrate system as recited in claim 1 wherein the fluid conduit is plastic.
4. The concentrate system as recited in claim 1 wherein the ultrasonic sensor includes two wings that each include a recessed portion define a space, and the fluid conduit is received in the space.
5. The concentrate system as recited in claim 1 wherein air bubbles form in the concentrate in the fluid conduit when the amount of the concentrate in the fluid conduit reduces below the threshold value, and the ultrasonic sensor detects the air bubbles to indicate that the amount of the concentrate in the fluid conduit is below the threshold value.
6. The concentrate system as recited in claim 1 wherein a vacuum in the fluid conduit causes the fluid conduit to cave inwardly and disengage from the ultrasonic sensor when the amount of the concentrate in the fluid conduit is below the threshold value to indicate that the amount of the concentrate in the fluid conduit is below the threshold value.
7. The concentrate system as recited in claim 1 wherein the first component is an adapter plate and the second component is a pump head.
8. The concentrate system as recited in claim 1 further including a water source and a water line, wherein the water line provides water from the water source and into the mixing chamber to mix with the concentrate to form a beverage.
9. The concentrate system as recited in claim 1 wherein the pump includes a piston moveable by a motor to draw the concentrate into a mixing chamber, the second component is a pump head including a pump head piston opening that receives the piston and a pump head water port, and the first component is an adapter plate including an adapter plate piston opening that receives the piston and a water opening that receives the pump head water port of the pump head.
10. A concentrate system comprising:
a fluid conduit, wherein concentrate flows from a concentrate container to a pump along the fluid conduit, and the pump controls a flow of the concentrate into a mixing chamber;
a locking mechanism that secures a first component of the pump and a second component of the pump together;
an ultrasonic sensor that generates ultrasonic waves to detect the concentrate in the fluid conduit and to detect when an amount of the concentrate in the fluid conduit is below a threshold value, wherein the ultrasonic sensor is located between the concentrate container and the pump, air bubbles form in the concentrate in the fluid conduit when the amount of the concentrate in the fluid conduit reduces below the threshold value, and the ultrasonic sensor detects the air bubbles to indicate that the amount of the concentrate in the fluid conduit is below the threshold value; and
a controller that shuts down the pump when the ultrasonic sensor detects that the amount of the concentrate in the fluid conduit is below the threshold value.
11. The concentrate system as recited in claim 10 wherein the locking mechanism is a locking ring.
12. The concentrate system as recited in claim 10 wherein the ultrasonic sensor includes two wings that each include a recessed portion define a space, and the fluid conduit is received in the space.
13. The concentrate system as recited in claim 10 wherein the first component is an adapter plate and the second component is a pump head.
14. The concentrate system as recited in claim 10 further including a water source and a water line, wherein the water line provides water from the water source and into the mixing chamber to mix with the concentrate to form a beverage.
15. The concentrate system as recited in claim 10 wherein the pump includes a piston moveable by a motor to draw the concentrate into a mixing chamber, the second component is a pump head including a pump head piston opening that receives the piston and a pump head water port, and the first component is an adapter plate including an adapter plate piston opening that receives the piston and a water opening that receives the pump head water port of the pump head.