Uniform lighting of surfaces for visual inspection
View Patent ↗A fixture retains a housing in a fixed position relative to an imaging device. The housing has an aperture through which a surface recessed into the housing is aligned with the imaging device by the fixture. A planar electroluminescent illuminator is held in the fixture within a pocket of the fixture in which the housing is received. The illuminator uniformly emits light in response to electrical power applied thereto and the illuminator has an aperture formed therein held in alignment by the fixture with the aperture in the housing such that the light emitted by the illuminator is directed towards the recessed surface. An imaging device generates an image of the recessed surface through the aperture in the housing and the aperture in the illuminator.
1. An imaging system to image a surface recessed into a housing having an aperture through which the surface is exposed, the imaging system comprising:
an imaging device to generate an image of the recessed surface through the aperture in the housing;
a fixture having a pocket to retain the housing in a fixed position relative to the imaging device;
an electroluminescent illuminator within the pocket of the fixture to uniformly emit light in response to electrical power applied thereto, the illuminator having an aperture formed therein held in alignment by the fixture with the aperture in the housing such that the light emitted by the illuminator is directed towards the recessed surface, enabling the image device to autofocus on the recessed surface; and
a power supply to provide the electrical power to the illuminator at a user selectable level or frequency that establishes intensity of the light emitted by the illuminator.
2. The imaging system of claim 1 , wherein the illuminator is fabricated from a planar electroluminescent film.
3. The imaging system of claim 2 , wherein the electroluminescent film is no greater than 0.5 mm thick.
4. The imaging system of claim 1 , wherein the imaging device is a camera.
5. The imaging system of claim 4 , wherein the camera is a digital image capturing camera.
6. The imaging system of claim 5 , wherein the camera contains at least one of a charge-coupled device and a complementary metal-oxide-semiconductor image sensor.
7. The imaging system of claim 4 , further comprising: a processor configured to execute a surface inspection process to indicate defects on the surface.
8. The imaging system of claim 7 , wherein the camera is an autofocus camera.
9. A method of imaging a surface recessed into a housing having an aperture through which the surface is exposed, the method comprising:
receiving the housing into a fixture such that the aperture therein is aligned with an imaging device;
illuminating the surface by an electroluminescent illuminator having an aperture formed therein that is aligned with the aperture in the housing, the illuminator emitting uniformly distributed light about the aperture;
providing electrical power to the illuminator that establishes the illumination level;
autofocusing by the imaging device on the illuminated surface; and
obtaining an image of the illuminated surface by the imaging device.
10. The method of claim 9 , further comprising:
determining an illumination level for the image.
11. The method of claim 9 , further comprising:
determining by a processor whether a defect is present on the surface; and
indicating, in the image, the location of the defect on the surface.
12. The method of claim 9 , wherein illuminating the surface includes illuminating the surface by a planar electroluminescent film.
13. The method of claim 12 , wherein the planar electroluminescent film is no greater than 0.5 mm thick.
14. The method of claim 9 , wherein the imaging device is a camera.
15. The method of claim 14 , wherein the camera is a digital image capturing camera.
16. The method of claim 15 , wherein the digital image capturing camera contains at least one of a charge-coupled device and a complementary metal-oxide-semiconductor image sensor.