Methods and apparatus of producing collectible cards
View Patent ↗Methods and apparatus of producing collectible cards are disclosed. An example method includes producing a first stack of cards including a first card type and a second card type from a single substrate sheet, separating the first stack of cards into a first sub-stack and a second sub-stack. The first sub-stack includes the first card type and the second sub-stack includes the second card type. The example method includes comparing a first top card of the first sub-stack to a first reference card and, based on the first top card being substantially similar to the first reference card, automatically transferring the first sub-stack to a first tray designated to receive the first card type.
1. An apparatus, comprising:
a pack stacker configured to stack a plurality of cards into a stack;
first, second, and third trays;
a pack separator configured to separate the stack into a first sub-stack and a second sub-stack, and, if the first tray cannot accommodate the first sub-stack, further separate the first sub-stack into a third sub-stack and a fourth sub-stack such that the third sub-stack includes a quantity of cards that substantially fills any remaining space in the first tray; and
a pack loader configured to transfer: (1) the first sub-stack to the first tray and the second sub-stack to the second tray if the first tray can accommodate the first sub-stack, and (2) the third sub-stack to the first tray, the second sub-stack to the second tray, and the fourth sub-stack to the third tray if the first tray cannot accommodate the first sub-stack.
2. The apparatus of claim 1 , further including a printing press configured to produce a sheet of cards including a first card type and a second card type.
3. The apparatus of claim 2 , further including a cutter configured to separate the sheet of cards.
4. The apparatus of claim 1 , further including a conveyor configured to transport the second sub-stack away from the second tray if the second top card does not meet the second predetermined verification criterion.
5. The apparatus of claim 1 , wherein a verifier is configured to determine if a third top card of the third sub-stack meets a third predetermined verification criterion.
6. The apparatus of claim 1 , further including a verifier configured to check first and second top cards of the first and second sub-stacks, respectively to determine whether the first top card meets a first predetermined verification criterion and if the second top card meets a second predetermined verification criterion.
7. The apparatus of claim 6 , wherein the first predetermined verification criterion includes one or more of being printed with a predetermined image, free of printing defects, and free of physical defects.