IP Library Granted Patent US 10,005,855
Granted Patent B2
US 10,005,855 · App. 14/711,482 · Granted Jun 26, 2018

Golf ball resin composition and golf ball using the same

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Quick Facts
Patent No.
US 10,005,855
App. No.
14/711,482
Granted
Jun 26, 2018
Kind
B2
Abstract

An object of the present invention is to provide a golf ball resin composition that comprises an ionomer resin with an excellent resilience and fluidity. Another object of the present invention is to provide a golf ball excellent in the resilience without lowering the durability significantly in a golf ball using the ionomer resin for the intermediate layer. The present invention provides a golf ball resin composition comprising, 100 parts by mass of (A) an ionomer resin consisting of a metal ion-neutralized product of a ternary copolymer composed of ethylene, α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms and α,β-unsaturated carboxylic acid ester, and from 25 parts to 100 parts by mass of (B) a metal salt of a fatty acid having 18 to 30 carbon atoms. The golf ball of the present invention is not limited, as long as it comprises a constituent member formed from the golf ball resin composition of the present invention.

Claims (35)

1. A golf ball resin composition consisting of,

100 parts by mass of (A) an ionomer resin consisting of a metal ion-neutralized product of a ternary copolymer composed of ethylene, α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms and α,β-unsaturated carboxylic acid ester,

from 70 parts to 100 parts by mass of (B) a metal salt of a fatty acid having 18 to 30 carbon atoms, and

optionally calcium carbonate and/or barium sulfate as a specific gravity adjusting agent, a pigment component, a dispersant, an antioxidant, an ultraviolet absorber, a light stabilizer, a fluorescent material, and/or a fluorescent brightener,

wherein (A) the ionomer resin has a content of α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms in a range from 2 mass % to 30 mass %,

(A) the ionomer resin is neutralized with zinc or sodium, and

the golf ball resin composition has a melt flow rate (190° C., 2.16 kg) in a range from 14.7 g/10 min to 600 g/10 min, a bending stiffness in a range from 100 MPa to 450 MPa and a rebound resilience in a range from 40% to 80%,

wherein an area A under a peak around 1600 cm −1 attributed to neutralized carboxyl groups and an area B under a peak around 1700 cm −1 attributed to non-neutralized carboxyl groups in a spectrum obtained by analyzing the golf ball resin composition by FT-IR satisfy an equation of

0.90 ≤P=A /( A+B )≤0.97, and

an area A0 under a peak around 1600 cm −1 attributed to neutralized carboxyl groups and an area B0 under a peak around 1700 cm −1 attributed to non-neutralized carboxyl groups in a spectrum obtained by analyzing (A) the ionomer resin by FT-IR satisfy an equation of

0.50 ≤P 0 =A 0/( A 0 +B 0)≤0.78.

2. The golf ball resin composition according to claim 1 , wherein a fatty acid component of (B) the metal salt of the fatty acid is stearic acid, behenic acid, or montanic acid.

3. The golf ball resin composition according to claim 1 , wherein a metal component of (B) the metal salt of the fatty acid is magnesium, calcium, or barium.

4. The golf ball resin composition according to claim 1 , wherein the golf ball resin composition has a slab hardness ranging from 20 to 70 in a Shore D hardness.

5. The golf ball resin composition according to claim 1 , wherein the golf ball resin composition contains (B) the metal salt of a fatty acid in an amount of from 84 parts to 100 parts by mass with respect to 100 parts by mass of (A) the ionomer resin.

6. A multi-piece golf ball comprising

a core having a center and at least one intermediate layer disposed around the center, and

a cover disposed around the core, wherein at least one of the intermediate layer is formed from a golf ball resin composition consisting of,

100 parts by mass of (A) an ionomer resin consisting of a metal ion-neutralized product of a ternary copolymer composed of ethylene, α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms and α,β-unsaturated carboxylic acid ester,

from 70 parts to 100 parts by mass of (B) a metal salt of a fatty acid having 18 to 30 carbon atoms, and

optionally calcium carbonate and/or barium sulfate as a specific gravity adjusting agent, a pigment component, a dispersant, an antioxidant, an ultraviolet absorber, a light stabilizer, a fluorescent material, and/or a fluorescent brightener,

wherein (A) the ionomer resin has a content of α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms in a range from 2 mass % to 30 mass %,

the golf ball resin composition has a melt flow rate (190° C., 2.16 kg) in a range from 14.7 g/10 min to 600 g/10 min, a bending stiffness in a range from 100 MPa to 450 MPa and a rebound resilience in a range from 40% to 80%,

wherein the core surface hardness is greater than the core center hardness by 4 or larger and 40 or less in Shore D hardness,

wherein an area A under a peak around 1600 cm −1 attributed to neutralized carboxyl groups and an area B under a peak around 1700 cm −1 attributed to non-neutralized carboxyl groups in a spectrum obtained by analyzing the golf ball resin composition by FT-IR satisfy an equation of

0.90 ≤P=A /( A+B )≤0.97, and

an area A0 under a peak around 1600 cm −1 attributed to neutralized carboxyl groups and an area B0 under a peak around 1700 cm −1 attributed to non-neutralized carboxyl groups in a spectrum obtained by analyzing (A) the ionomer resin by FT-IR satisfy an equation of

0.50 ≤P 0 =A 0/( A 0 +B 0)≤0.78.

7. The multi-piece golf ball according to claim 6 , wherein (A) the ionomer resin is neutralized with magnesium, zinc or sodium.

8. The multi-piece golf ball according to claim 6 , wherein a fatty acid component of (B) the metal salt of the fatty acid is stearic acid, behenic acid, or montanic acid.

9. The multi-piece golf ball according to claim 6 , wherein a metal component of (B) the metal salt of the fatty acid is magnesium, calcium, or barium.

10. The multi-piece golf ball according to claim 6 , wherein the golf ball resin composition has a slab hardness ranging from 20 to 70 in a Shore D hardness.

11. The multi-piece golf ball according to claim 6 , wherein the intermediate layer has a thickness of 0.5 mm or more, and less than 2.5 mm.

12. The multi-piece golf ball according to claim 6 , wherein the cover comprises an ionomer resin as a resin component.

13. The multi-piece golf ball according to claim 6 , wherein the golf ball resin composition contains (B) the metal salt of a fatty acid in an amount of from 84 parts to 100 parts by mass with respect to 100 parts by mass of (A) the ionomer resin.

Assignments (2)
MERGER Recorded Apr 17, 2018
From: DUNLOP SPORTS CO. LTD.
To: SUMITOMO RUBBER INDUSTRIES, LTD.
Reel/Frame 045959/0204 →
CHANGE OF NAME Recorded Apr 12, 2018
From: SRI SPORTS LIMITED
To: DUNLOP SPORTS CO. LTD.
Reel/Frame 045932/0024 →