Technique for production enhancement with downhole monitoring of artificially lifted wells
View Patent ↗Techniques and apparatus are provided for downhole monitoring of an artificial lift system, such as a reciprocating rod lift system, in an effort to enhance production from the system. In aspects, a method for controlling a rod pump used to produce fluids from a wellbore is provided. The method generally includes monitoring one or more downhole parameters in the wellbore and adjusting one or more pump parameters used to control the rod pump based, at least in part, on the monitored downhole parameters.
1. A method for controlling a rod pump used to produce fluids from a wellbore, comprising:
monitoring one or more downhole parameters including a first pressure in the wellbore;
calculating an average of the first pressure over a period of time;
determining a second pressure in the wellbore corresponding to the period of time;
determining a point on an Inflow Performance Relationship (IPR) curve based on the second pressure and the average of the first pressure;
determining a first flow rate based on the determined point on the IPR curve;
selecting a third pressure based on the IPR curve, wherein the third pressure corresponds to a second flow rate that is closer to an absolute open flow rate of the wellbore than the first flow rate; and
adjusting one or more pump parameters used to control the rod pump to operate the rod pump at the third pressure.
2. The method of claim 1 , wherein the one or more downhole parameters are monitored via one or more permanently installed sensors.
3. The method of claim 1 , further comprising:
determining a fourth pressure in the wellbore;
determining a point on another IPR curve based on the fourth pressure and the first pressure;
determining a third flow rate based on the point on the other IPR curve;
determining a fifth pressure based on the other IPR curve, wherein the fifth pressure corresponds to a fourth flow rate that is closer to the absolute open flow rate of the wellbore than the third flow rate; and
readjusting the one or more pump parameters used to control the rod pump to operate the rod pump at the fifth pressure.
4. The method of claim 3 , wherein the fourth pressure in the wellbore is a static pressure.
5. The method of claim 1 , wherein the one or more pump parameters comprise at least one of stroke speed, stroke length, minimum rod load, or maximum rod load.
6. The method of claim 1 , wherein the second pressure in the wellbore is a static pressure.
7. The method of claim 1 , wherein the third pressure is selected based on a percentage of the second pressure.
8. A system for producing fluids from a wellbore, comprising:
a rod pump disposed in the wellbore;
one or more sensors deployed in the wellbore and configured to monitor one or more downhole parameters including a first pressure in the wellbore; and
a controller configured to:
calculate an average of the first pressure over a period of time;
determine a second pressure in the wellbore corresponding to the period of time;
determine a point on an Inflow Performance Relationship (IPR) curve based on the second pressure and the average of the first pressure;
determine a first flow rate based on the determined point on the IPR curve;
select a third pressure based on the IPR curve, wherein the third pressure corresponds to a second flow rate that is closer to an absolute open flow rate of the wellbore than the first flow rate; and
adjust one or more pump parameters used to control the rod pump to operate the rod pump at the third pressure.
9. The system of claim 8 , wherein the one or more sensors comprise one or more permanently installed sensors.
10. The system of claim 8 , wherein the one or more sensors comprise one or more pressure gauges.
11. The system of claim 10 , wherein the controller is further configured to:
determine a fourth pressure in the wellbore;
determine a point on another IPR curve based on the fourth pressure and the first pressure;
determine a third flow rate based on the point on the other IPR curve;
determine a fifth pressure based on the other IPR curve, wherein the fifth pressure corresponds to a fourth flow rate that is closer to the absolute open flow rate of the wellbore than the third flow rate; and
readjust the one or more pump parameters used to control the rod pump to operate the rod pump at the fifth pressure.
12. The system of claim 8 , wherein the one or more pump parameters comprise at least one of stroke speed, stroke length, minimum rod load, or maximum rod load.
13. The system of claim 8 , wherein the second pressure in the wellbore is a static pressure.
14. The system of claim 8 , wherein the third pressure is selected based on a percentage of the second pressure.
15. A non-transitory computer-readable medium having instructions stored thereon for controlling a rod pump used to produce fluids from a wellbore, the instructions comprising:
instructions for monitoring one or more downhole parameters including a first pressure in the wellbore;
instructions for calculating an average of the first pressure over a period of time;
instructions for determining a second pressure in the wellbore corresponding to the period of time;
instructions for determining a point on an Inflow Performance Relationship (IPR) curve based on the second pressure and the average of the first pressure;
instructions for determining a first flow rate based on the determined point on the IPR curve;
instructions for selecting a third pressure based on the IPR curve, wherein the third pressure corresponds to a second flow rate that is closer to an absolute open flow rate of the wellbore than the first flow rate; and
instructions for adjusting one or more pump parameters used to control the rod pump to operate the rod pump at the third pressure.
16. The computer-readable medium of claim 15 , wherein the one or more downhole parameters are monitored via one or more permanently installed sensors.
17. The computer-readable medium of claim 15 , wherein the second pressure in the wellbore is a static pressure.
18. The computer-readable medium of claim 17 , the instructions further comprising:
instructions for determining a fourth pressure in the wellbore;
instructions for determining a point on another IPR curve based on the fourth pressure and the first pressure;
instructions for determining a third flow rate based on the point on the other IPR curve;
instructions for determining a fifth pressure based on the other IPR curve, wherein the fifth pressure corresponds to a fourth flow rate that is closer to the absolute open flow rate of the wellbore than the third flow rate; and
instructions for readjusting the one or more pump parameters used to control the rod pump to operate the rod pump at the fifth pressure.
19. The computer-readable medium of claim 15 , wherein the one or more pump parameters comprise at least one of stroke speed, stroke length, minimum rod load, or maximum rod load.
20. A method for controlling a rod pump used to produce fluids from a wellbore, comprising:
monitoring one or more downhole parameters including a first pressure in the wellbore;
calculating an average of the first pressure over a period of time;
determining a second pressure in the wellbore corresponding to the period of time;
determining a point on an Inflow Performance Relationship (IPR) curve based on the second pressure and the average of the first pressure;
determining a first flow rate based on the determined point on the IPR curve;
selecting a second flow rate greater than the first flow rate based on an ability of the rod pump to handle an additional volume associated with the second flow rate;
calculating a third pressure based on the second flow rate and the IPR curve; and
adjusting one or more pump parameters used to control the rod pump to operate the rod pump at the third pressure.
21. The method of claim 20 , wherein the one or more downhole parameters are monitored via one or more permanently installed sensors.
22. The method of claim 20 , further comprising:
determining a fourth pressure in the wellbore;
determining a point on another IPR curve based on the fourth pressure and the first pressure;
determining a third flow rate based on the point on the other IPR curve;
selecting a fourth flow rate greater than the third flow rate based on an ability of the rod pump to handle an additional volume associated with the fourth flow rate;
calculating a fifth pressure based on the fourth flow rate and the other IPR curve; and
readjusting the one or more pump parameters used to control the rod pump to operate the rod pump at the fifth pressure.
23. The method of claim 20 , wherein the one or more pump parameters comprise at least one of stroke speed, stroke length, minimum rod load, or maximum rod load.
24. The method of claim 20 , wherein the second pressure in the wellbore is a static pressure.