IP Library Patent Application 14722636
Patent Application
App. No. 14/722,636

POLYIMIDE FILM, METHOD OF PREPARING POLYIMIDE FILM, OPTICAL DEVICE INCLUDING POLYIMIDE FILM

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Patent No.
US None
App. No.
14/722,636
Abstract

A colorless transparent polyimide having a thickness of about 1 micrometer to about 250 micrometers, an average coefficient of thermal expansion measured in a machine direction and a transverse direction of less than or equal to about 80 parts per million/° C., an average in-plane retardation of less than or equal to about 20 nanometers, an average Yellowness Index of less than or equal to 6, and a transmittance for light at a wavelength of 370 nanometers to 740 nanometers of greater than or equal to about 80%.

Claims (89)

1 . A colorless transparent polyimide film having:

a thickness of about 1 micrometer to about 250 micrometers;

an average coefficient of thermal expansion measured in a machine direction and a transverse direction of less than or equal to about 80 parts per million/° C., measured using thermo-mechanical analyzer at a temperature range of 50° C. to 250° C. by a method comprising:

heating the film from 25° C. to 260° C. at a heating rate of 10° C./minute, cooling the film to 40° C. at a cooling rate of 10° C./min, and heating the film from 25° C. to 250° C. at a heating rate of 10° C./minute;

an average in-plane retardation of less than or equal to about 20 nanometers, measured by Axoscan at a wavelength of 550 nanometers throughout the area of the film;

an average Yellowness Index of less than or equal to 6, measured using a spectrophotometer, and

a transmittance for light at a wavelength of 370 nanometers to 740 nanometers of greater than or equal to about 80%, measured by using CIE standard, Illuminant D65.

2 . The polyimide film according to claim 1 , comprising:

a structure unit represented by Chemical Formula 1, a structure unit represented by Chemical Formula 2, or a combination thereof:

wherein in Chemical Formulae 1 or 2,

R 10 is the same or different in each structure unit, and is independently a substituted or unsubstituted C1 to C30 aliphatic organic group, a substituted or unsubstituted C3 to C30 alicyclic organic group, a substituted or unsubstituted C6 to C30 aromatic organic group, or a substituted or unsubstituted C2 to C30 heterocyclic organic group,

R 11 is the same or different in each structure unit, and independently comprises a substituted or unsubstituted C6 to C30 aromatic organic group, wherein the aromatic organic group comprises one aromatic ring, two or more aromatic rings fused together to provide a condensed ring system, or two or more moieties independently selected from one aromatic ring and two or more aromatic rings fused together to provide a condensed ring system, which are linked through a single bond or through a functional group selected from a fluorenylene group, O, S, C(═O), CH(OH), S(═O) 2 , Si(CH 3 ) 2 , (CH 2 ) p wherein 1≦p≦10, (CF 2 ) q wherein 1≦q≦10, C(CH 3 ) 2 , C(CF 3 ) 2 , and C(═O)NH,

R 12 and R 13 are the same or different, and are independently a halogen, a hydroxy group, a substituted or unsubstituted C1 to C10 aliphatic organic group, a substituted or unsubstituted C6 to C20 aromatic organic group, an alkoxy group of formula —OR 208 , wherein R 208 is a substituted or unsubstituted C1 to C10 aliphatic organic group, or a silyl group of formula —SiR 209 R 210 R 211 , wherein R 209 , R 210 , and R 211 are the same or different, and are independently hydrogen or a substituted or unsubstituted C1 to C10 aliphatic organic group, and

n7 and n8 are each independently integers ranging from 0 to 3.

3 . The polyimide film according to claim 2 , wherein the structure unit represented by Chemical Formula 1 is represented by Chemical Formula 3:

wherein in Chemical Formula 3,

R 11 , R 12 , R 13 , n7, and n8 are the same as in Chemical Formula 1.

4 . The polyimide film according to claim 2 , wherein R 11 is represented by Chemical Formula 4, Chemical Formula 5, or Chemical Formula 6:

wherein in Chemical Formula 4,

R a is selected from chemical formulae:

wherein in the chemical formulae,

R 7 and R 8 are the same or different, and are independently a halogen, a hydroxy group, a substituted or unsubstituted C1 to C10 aliphatic organic group, a substituted or unsubstituted C6 to C20 aromatic organic group, an alkoxy group of formula —OR 208 , wherein R 208 is a substituted or unsubstituted C1 to C10 aliphatic organic group, or a silyl group of formula —SiR 209 R 210 R 211 , wherein R 209 , R 210 , and R 211 are the same or different, and are independently hydrogen or a substituted or unsubstituted C1 to C10 aliphatic organic group, and

n1 and n2 are each independently integers ranging from 0 to 4;

wherein, in Chemical Formula 5,

R 3 and R 4 are the same or different, and are independently electron withdrawing groups selected from —CF 3 , —CCl 3 , —CBr 3 , —Cl 3 , —NO 2 , —CN, —COCH 3 , and —CO 2 C 2 H 5 ,

R 5 and R 6 are the same or different, and are independently a halogen, a hydroxy group, a substituted or unsubstituted C1 to C10 aliphatic organic group, a substituted or unsubstituted C6 to C20 aromatic organic group, an alkoxy group of formula —OR 208 , wherein R 208 is a substituted or unsubstituted C1 to C10 aliphatic organic group, or a silyl group of formula —SiR 209 R 210 R 211 , wherein R 209 , R 210 , and R 211 are the same or different, and are independently hydrogen or a substituted or unsubstituted C1 to C10 aliphatic organic group, and

n3 is an integer ranging from 1 to 4, n5 is an integer ranging from 0 to 3, provided that n3+n5 is an integer ranging from 1 to 4, and

n4 is an integer ranging from 1 to 4, n6 is an integer ranging from 0 to 3, provided that n4+n6 is an integer ranging from 1 to 4; and

wherein in Chemical Formula 6,

R 14 is O, S, C(═O), CH(OH), S(═O) 2 , Si(CH 3 ) 2 , (CH 2 ) p wherein, 1≦p≦10, (CF 2 ) q wherein, 1≦q≦10, C(CH 3 ) 2 , C(CF 3 ) 2 , C(═O)NH, or a substituted or unsubstituted C6 to C30 aromatic organic group, wherein the aromatic organic group comprises one aromatic ring, two or more aromatic rings fused together to provide a condensed ring system, or two or more moieties independently selected from one aromatic ring and two or more aromatic rings fused together to provide a condensed ring system, which are linked through a single bond or through a functional group selected from a fluorenylene group, O, S, C(═O), CH(OH), S(═O) 2 , Si(CH 3 ) 2 , (CH 2 ) p wherein 1≦p≦10, (CF 2 ) q wherein 1≦q≦10, C(CH 3 ) 2 , C(CF 3 ) 2 , and C(═O)NH,

R 16 and R 17 are the same or different, and are independently a halogen, a hydroxy group, a substituted or unsubstituted C1 to C10 aliphatic organic group, a substituted or unsubstituted C6 to C20 aromatic organic group, an alkoxy group of formula —OR 208 , wherein R 208 is a substituted or unsubstituted C1 to C10 aliphatic organic group, or a silyl group of formula —SiR 209 R 210 R 211 , wherein R 209 , R 210 , and R 211 are the same or different, and are independently hydrogen or a substituted or unsubstituted C1 to C10 aliphatic organic group, and

n9 and n10 are each independently integers ranging from 0 to 4.

5 . The polyimide film according to claim 2 , wherein in Chemical Formulae 1 or 2, R 11 is represented by Chemical Formula 7, and both n7 and n8 are 0:

6 . The polyimide film according to claim 1 , wherein the film comprises a structure unit represented by Chemical Formula 8, a structure unit represented by Chemical Formula 9, or a combination thereof:

7 . The polyimide film according to claim 2 , wherein the film further comprises at least one of the structure unit represented by Chemical Formula 10, Chemical Formula 11, Chemical Formula 12, or a combination thereof:

wherein in Chemical Formula 10,

R a , R 7 , R 8 , n1, and n2 are the same as in Chemical Formula 4, and

R 1 is the same or different in each structure unit, and is independently a substituted or unsubstituted C6 to C30 aromatic organic group;

wherein in Chemical Formula 11,

R 3 , R 4 , R 5 , R 6 , n3, n4, n5, and n6 are the same as in Chemical Formula 5, and

R 2 is the same or different in each structure unit, and is independently a substituted or unsubstituted C6 to C30 aromatic organic group; and

wherein in Chemical Formula 12,

R 14 , R 16 , R 17 , n9, and n10 are the same as described in Chemical Formula 6, and

R 15 is the same or different in each structure unit, and is independently a substituted or unsubstituted C6 to C30 aromatic organic group.

8 . The polyimide film according to claim 7 , wherein in Chemical Formulae 10 to 12, R 1 , R 2 , and R 15 are the same or different, and are independently selected from chemical formulae:

wherein in the chemical formulae,

R 18 to R 29 are the same or different, and are independently deuterium, a halogen, a substituted or unsubstituted C1 to C10 aliphatic organic group, or a substituted or unsubstituted C6 to C20 aromatic organic group,

n11 and n14 to n20 are independently integers ranging from 0 to 4, and

n12 and n13 are independently integers ranging from 0 to 3.

9 . The polyimide film according to claim 8 , wherein R 1 , R 2 , and R 15 are the same or different, and are independently selected from chemical formulae:

10 . The polyimide film according to claim 7 , wherein the structure unit represented by Chemical Formula 10 comprises a structure unit represented by Chemical Formulae 13, 14, 15, or a combination thereof, the structure unit represented by Chemical Formula 11 comprises a structure unit represented by Chemical Formulae 16, 17, 18, or a combination thereof, the structure unit represented by Chemical Formula 12 comprises a structure unit represented by Chemical Formulae 19, 20, 21, or a combination thereof:

11 . A method of preparing a colorless transparent polyimide comprising:

reacting at least one diamine selected from Chemical Formulae 22 to 24 with at least one dianhydride selected from Chemical Formulae 25 and 26 to provide a polyamic acid solution,

coating the polyamic acid solution on a surface of a polyimide-containing film, and heating to a temperature of less than 300° C. to form a polyamic acid layer on the polyimide-containing film,

heating and curing the polyamic acid layer on the polyimide-containing film to a temperature of less than 500° C. to form a polyimide film, and

separating the obtained polyimide film from the polyimide-containing film:

wherein in Chemical Formula 22,

R a is selected from chemical formulae:

wherein in chemical formulae,

R 7 and R 8 are the same or different, and are independently a halogen, a hydroxy group, a substituted or unsubstituted C1 to C10 aliphatic organic group, a substituted or unsubstituted C6 to C20 aromatic organic group, an alkoxy group of formula —OR 208 , wherein R 208 is a substituted or unsubstituted C1 to C10 aliphatic organic group, or a silyl group of formula —SiR 209 R 210 R 211 , wherein R 209 , R 210 , and R 211 are the same or different, and are independently hydrogen or a substituted or unsubstituted C1 to C10 aliphatic organic group, and

n1 and n2 are each independently integers ranging from 0 to 4;

wherein in Chemical Formula 23,

R 3 and R 4 are the same or different, and are independently electron withdrawing groups selected from —CF 3 , —CCl 3 , —CBr 3 , —Cl 3 , —NO 2 , —CN, —COCH 3 , and —CO 2 C 2 H 5 ,

R 5 and R 6 are the same or different, and are independently a halogen, a hydroxy group, a substituted or unsubstituted C1 to C10 aliphatic organic group, a substituted or unsubstituted C6 to C20 aromatic organic group, an alkoxy group of formula —OR 208 , wherein R 208 is a substituted or unsubstituted C1 to C10 aliphatic organic group, or a silyl group of formula —SiR 209 R 210 R 211 , wherein R 209 , R 210 , and R 211 are the same or different, and are independently hydrogen or a substituted or unsubstituted C1 to C10 aliphatic organic group, and

n3 is an integer ranging from 1 to 4, n5 is an integer ranging from 0 to 3, provided that n3+n5 is an integer ranging from 1 to 4, and

n4 is an integer ranging from 1 to 4, n6 is an integer ranging from 0 to 3, provided that n4+n6 is an integer ranging from 1 to 4;

wherein in Chemical Formula 24,

R 14 is O, S, C(═O), CH(OH), S(═O) 2 , Si(CH 3 ) 2 , (CH 2 ) p wherein, 1≦p≦10, (CF 2 ) q wherein, 1≦q≦10, C(CH 3 ) 2 , C(CF 3 ) 2 , C(═O)NH, or a substituted or unsubstituted C6 to C30 aromatic organic group, wherein the aromatic organic group comprises one aromatic ring, two or more aromatic rings fused together to provide a condensed ring system, or two or more moieties independently selected from one aromatic ring and two or more aromatic rings fused together to provide a condensed ring system, which are linked through a single bond or through a functional group selected from a fluorenylene group, O, S, C(═O), CH(OH), S(═O) 2 , Si(CH 3 ) 2 , (CH 2 ) p wherein 1≦p≦10, (CF 2 ) q wherein 1≦q≦10, C(CH 3 ) 2 , C(CF 3 ) 2 , and C(═O)NH,

R 16 and R 17 are the same or different, and are independently a halogen, a hydroxy group, a substituted or unsubstituted C1 to C10 aliphatic organic group, a substituted or unsubstituted C6 to C20 aromatic organic group, an alkoxy group of formula —OR 208 , wherein R 208 is a substituted or unsubstituted C1 to C10 aliphatic organic group, or a silyl group of formula —SiR 209 R 210 R 211 , wherein R 209 , R 210 , and R 211 are the same or different, and are independently hydrogen or a substituted or unsubstituted C1 to C10 aliphatic organic group, and

n9 and n10 are each independently integers ranging from 0 to 4;

wherein in Chemical Formulae 25 or 26,

R 10 is the same or different in each structure unit, and is independently a substituted or unsubstituted C1 to C30 aliphatic organic group, a substituted or unsubstituted C3 to C30 alicyclic organic group, a substituted or unsubstituted C6 to C30 aromatic organic group, or a substituted or unsubstituted C2 to C30 heterocyclic organic group,

R 12 and R 13 are the same or different, and are independently a halogen, a hydroxy group, a substituted or unsubstituted C1 to C10 aliphatic organic group, a substituted or unsubstituted C6 to C20 aromatic organic group, an alkoxy group of formula —OR 208 , wherein R 208 is a substituted or unsubstituted C1 to C10 aliphatic organic group, or a silyl group of formula —SiR 209 R 210 R 211 , wherein R 209 , R 210 , and R 211 are the same or different, and are independently hydrogen or a substituted or unsubstituted C1 to C10 aliphatic organic group, and

n7 and n8 are each independently integers ranging from 0 to 3.

12 . The method according to claim 11 , wherein the diamine is represented by Chemical Formula 23, wherein both R 3 and R 4 are —CF 3 , both n3 and n4 are 1, and both n5 and n6 are 0.

13 . The method according to claim 11 , wherein the Chemical Formula 25 is represented by a structure unit represented by Chemical Formula 27:

wherein in Chemical Formulae 27, R 12 , R 13 , n7, and n8 are the same as in Chemical Formula 25.

14 . The method according to claim 11 , wherein the solid content in the polyamic acid solution is about 5 percent by weight to about 30 percent by weight, and the viscosity of the polyamic acid solution is about 1 poise to about 10,000 poise at 25° C.

15 . The method according to claim 11 , wherein the polyamic acid solution is partially imidized before coating on a surface of the polyimide-containing film.

16 . The method according to claim 11 , wherein the polyimide-containing film comprises a structure unit represented by Chemical Formula 1, a structure unit represented by Chemical Formula 2, or a combination thereof:

wherein in Chemical Formulae 1 or 2,

R 10 is the same or different in each structure unit, and is independently a substituted or unsubstituted C1 to C30 aliphatic organic group, a substituted or unsubstituted C3 to C30 alicyclic organic group, a substituted or unsubstituted C6 to C30 aromatic organic group, or a substituted or unsubstituted C2 to C30 heterocyclic organic group,

R 11 is the same or different in each structure unit, and independently comprises a substituted or unsubstituted C6 to C30 aromatic organic group, wherein the aromatic organic group comprises one aromatic ring, two or more aromatic rings fused together to provide a condensed ring system, or two or more moieties independently selected from one aromatic ring and two or more aromatic rings fused together to provide a condensed ring system, which are linked through a single bond or through a functional group selected from a fluorenylene group, O, S, C(═O), CH(OH), S(═O) 2 , Si(CH 3 ) 2 , (CH 2 ) p wherein 1≦p≦10, (CF 2 ) q wherein 1≦q≦10, C(CH 3 ) 2 , C(CF 3 ) 2 , and C(═O)NH,

R 12 and R 13 are the same or different, and are independently a halogen, a hydroxy group, a substituted or unsubstituted C1 to C10 aliphatic organic group, a substituted or unsubstituted C6 to C20 aromatic organic group, an alkoxy group of formula —OR 208 , wherein R 208 is a substituted or unsubstituted C1 to C10 aliphatic organic group, or a silyl group of formula —SiR 209 R 210 R 211 , wherein R 209 , R 210 , and R 211 are the same or different, and are independently hydrogen or a substituted or unsubstituted C1 to C10 aliphatic organic group, and

n7 and n8 are each independently integers ranging from 0 to 3.

17 . The method according to claim 11 , wherein the polyimide-containing film has a thickness of about 1 micrometer to about 1,000 micrometers.

18 . The method according to claim 11 , wherein the polyimide-containing film is UPILEX X film, which is a product of UBE Industries, Ltd.

19 . The method according to claim 11 , wherein the polyimide-containing film extends longitudinally, whereby the polyimide film prepared on the polyimide-containing film is separated from the polyimide-containing film in a roll-to-roll process.

20 . An optical device comprising a polyimide film according to claim 1 .

Assignments (7)
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 11759915 AND REPLACE IT WITH APPLICATION 11759935 PREVIOUSLY RECORDED ON REEL 040925 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE OF SECURITY INTEREST. Recorded Feb 17, 2020
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP, B.V. F/K/A FREESCALE SEMICONDUCTOR, INC.
Reel/Frame 052917/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 11759915 AND REPLACE IT WITH APPLICATION 11759935 PREVIOUSLY RECORDED ON REEL 040928 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE OF SECURITY INTEREST. Recorded Jan 17, 2020
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP B.V.
Reel/Frame 052915/0001 →
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2016
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP B.V.
Reel/Frame 040928/0001 →
RELEASE OF SECURITY INTEREST Recorded Sep 21, 2016
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP, B.V., F/K/A FREESCALE SEMICONDUCTOR, INC.
Reel/Frame 040925/0001 →
ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS Recorded Jan 20, 2016
From: CITIBANK, N.A.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 037565/0510 →
ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS Recorded Jan 20, 2016
From: CITIBANK, N.A.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 037565/0527 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 27, 2015
From: KINO, TAKASHI; NAKASHIMA, HIROSHI; AHN, CHAN JAE
To: SAMSUNG ELECTRONICS CO., LTD.
Reel/Frame 035722/0300 →