System for delivery and deployment of an occluder and method

1. A system for delivery and deployment of an occluder comprising:

a handle defining a longitudinal axis extending between a proximal handle end and a distal handle end;

an actuating mechanism including a driver, a rotatable driven unit within the handle, a motion amplifier operably coupled between the driver and the driven unit, and a driveshaft coupled to the driven unit and fixed to rotate therewith;

a sheath positioning mechanism including a tubular insert positioned partially within the handle at a location distal to the actuating mechanism;

a sheath coupled to the tubular insert, and extending in a distal direction from the handle;

the driveshaft extending through the handle, the tubular insert, and the sheath, and being held via the coupling to the driven unit at a fixed axial position within the handle; and

the tubular insert being movable within the handle between an advanced position further from the driven unit, and a retracted position closer to the driven unit, such that retracting the tubular insert pulls back the sheath about an assembly of the driveshaft and an occluder so as to expose the occluder for deployment via the driveshaft within a body lumen in a patient.

2. The system of claim 1 wherein the driveshaft defines a wire guide lumen.

3. The system of claim 2 wherein the driver includes a knob positioned to rotate about the longitudinal axis.

4. The system of claim 3 wherein the driver includes a second knob adjacent the first knob, and the system further comprises a hemostasis seal trapped between the first and second knobs.

5. The system of claim 2 wherein the actuating mechanism includes a planetary gear assembly.

6. The system of claim 5 wherein the motion amplifier includes a hub and a planet gear in the planetary gear assembly, and wherein the driven unit includes a sun gear in the planetary gear assembly.

7. The system of claim 6 wherein the hub includes an external thread.

8. The system of claim 7 wherein the handle has a longitudinal slot formed therein, and further comprising an occluder release indicator within the slot and in contact with the external thread so as to slide in axial directions within the slot in response to rotation of the hub.

9. The system of claim 2 wherein the tubular insert includes a radially projecting positioning flange for manually moving the tubular insert between the advanced and retracted positions.

10. The system of claim 9 wherein the handle has a longitudinal slot formed therein, and further comprising a position indicator within the slot and coupled with the tubular insert so as to slide in axial directions within the slot in response to moving the tubular insert between the advanced and retracted positions.

11. The system of claim 2 wherein the tubular insert has a plurality of grooves formed therein and each being at least partially circumferential of the tubular insert, and further comprising a detent seated within one of the plurality of grooves and positionable via sliding the tubular insert between the advanced and retracted positions to reseat in any one of the plurality of grooves.

12. A method of deploying an occluder at a target location with a system that includes a handle defining a longitudinal axis extending between a proximal handle end and a distal handle end; an actuating mechanism including a driver, a rotatable driven unit within the handle, a motion amplifier operably coupled between the driver and the driven unit, and a driveshaft coupled to the driven unit and fixed to rotate therewith; a sheath positioning mechanism including a tubular insert positioned partially within the handle at a location distal to the actuating mechanism; a sheath coupled to the tubular insert, and extending in a distal direction from the handle; the driveshaft extending through the handle, the tubular insert, and the sheath, and being held via the coupling to the driven unit at a fixed axial position within the handle; and the tubular insert being movable within the handle between an advanced position further from the driven unit, and a retracted position closer to the driven unit, such that retracting the tubular insert pulls back the sheath about an assembly of the driveshaft and an occluder so as to expose the occluder for deployment via the driveshaft within a body lumen in a patient, the method comprising the steps of:

retracting the tubular insert into the handle so as to pull the attached sheath toward the handle;

operating the actuating mechanism within the handle so as to rotate the driveshaft extending through the handle, the tubular insert, and the sheath, and coupled to the occluder exposed for deployment via the pulling of the sheath;

gripping a body of the occluder via the sheath so as to limit rotation of the body during the rotating of the driveshaft;

expanding the body of the occluder to a deployed state via an expander in the occluder driven via the rotation of the driveshaft; and

decoupling the occluder from the driveshaft and sheath.

13. The method of claim 12 further comprising a step of sliding a sheath position indicator within a groove in the handle responsive to the retracting of the tubular insert, and sliding an occluder release indicator within another groove in the handle responsive to the operating of the actuating mechanism.