High efficiency wet strength resins from new cross-linkers
View Patent ↗Compositions and methods related to new wet strength resins are provided. By using functionally-symmetrical cross-linkers and mono-functional modifiers, and separating the steps of reacting a prepolymer with the cross-linkers from the reaction of intermediate cross-linked prepolymer with epichlorohydrin, new wet strength resin products are provided having improved properties.
1. A strengthening resin comprising a polyamine partially crosslinked with a bridging moiety, wherein the polyamine partially crosslinked with the bridging moiety has azetidinium ions and a charge density of at least 2.4 mEq/g of solids, wherein the bridging moiety is derived from a functionally symmetric cross-linker comprising a di-acrylate compound, a bis(acrylamide) compound, a di-epoxide compound, a polyazetidinium compound, N,N′-methylene-bis-methacrylamide, a poly(alkylene glycol) diglycidyl ether, or any combination thereof.
2. The strengthening resin of claim 1 , wherein the functionally symmetric cross-linker comprises the di-acrylate compound.
3. The strengthening resin of claim 1 , wherein the functionally symmetric cross-linker comprises the bis(acrylamide) compound.
4. The strengthening resin of claim 3 , wherein the bis(acrylamide) compound is N,N′-methylene-bis-acrylamide.
5. The strengthening resin of claim 1 , wherein the functionally symmetric cross-linker comprises the di-epoxide compound.
6. The strengthening resin of claim 1 , wherein the functionally symmetric cross-linker comprises the N,N′-methylene-bis-methacrylamide.
7. The strengthening resin of claim 1 , wherein the functionally symmetric cross-linker comprises the poly(alkylene glycol) diglycidyl ether.
8. The strengthening resin of claim 1 , wherein the polyamine comprises a polyamidoamine.
9. The strengthening resin of claim 1 , wherein the azetidinium ions are formed by reacting an epihalohydrin and the polyamine partially crosslinked with the bridging moiety.
10. The strengthening resin of claim 1 , wherein the polyamine partially crosslinked with the bridging moiety has a charge density of at least 2.4 mEq/g to about 4 mEq/g of solids.
11. The strengthening resin of claim 1 , wherein the polyamine partially crosslinked with the bridging moiety has an azetidinium equivalent weight of 2,000 to 3,500.
12. The strengthening resin of claim 1 , wherein the polyamine partially crosslinked with the bridging moiety has a weight average molecular weight of 900,000 to 1,700,000.
13. The strengthening resin of claim 1 , wherein the strengthening resin contains less than 10,000 ppm of 1,3-dichloro-2-propanol.
14. The strengthening resin of claim 1 , wherein the polyamine partially crosslinked with the bridging moiety has a charge density of 2.5 mEq/g of solids to 3.5 mEq/g of solids, an azetidinium equivalent weight of 2,000 to 3,500, and a weight average molecular weight of 900,000 to 1,700,000, and wherein the strengthening resin contains less than 10,000 ppm of 1,3-dichloro-2-propanol.
15. A method for strengthening paper, comprising contacting pulp fibers with a strengthening resin comprising a polyamine partially crosslinked with a bridging moiety, wherein the polyamine partially crosslinked with the bridging moiety has azetidinium ions and a charge density of at least 2.4 mEq/g of solids, wherein the bridging moiety is derived from a functionally symmetric cross-linker comprising a di-acrylate compound, a bis(acrylamide) compound, a di-epoxide compound, a polyazetidinium compound, N,N′-methylene-bis-methacrylamide, a poly(alkylene glycol) diglycidyl ether, or any combination thereof.
16. The method of claim 15 , wherein the polyamine partially crosslinked with the bridging moiety has a charge density of 2.5 mEq/g of solids to 3.5 mEq/g of solids, an azetidinium equivalent weight of 2,000 to 3,500, and a weight average molecular weight of 900,000 to 1,700,000, and wherein the strengthening resin contains less than 10,000 ppm of 1,3-dichloro-2-propanol.
17. A strengthening resin, comprising a polyamidoamine partially crosslinked with a bridging moiety, wherein the polyamine partially crosslinked with the bridging moiety has azetidinium ions and a charge density of at least 2.4 mEq/g of solids, wherein the bridging moiety is derived from a functionally symmetric cross-linker comprising a di-acrylate compound, a bis(acrylamide) compound, a di-epoxide compound, a polyazetidinium compound, N,N′-methylene-bis-methacrylamide, a poly(alkylene glycol) diglycidyl ether, or any combination thereof, and wherein the azetidinium ions are formed by reacting epichlorohydrin and the polyamidoamine partially crosslinked with the bridging moiety.
18. The strengthening resin of claim 17 , wherein the functionally symmetric cross-linker comprises the di-acrylate compound, the bis(acrylamide) compound, the di-epoxide compound, N,N′-methylene-bis-methacrylamide, the poly(alkylene glycol) diglycidyl ether, or any combination thereof.
19. The strengthening resin of claim 18 , wherein the strengthening resin has a charge density of 2.5 mEq/g of solids to 3.5 mEq/g of solids, an azetidinium equivalent weight of 2,000 to 3,500, a weight average molecular weight of 900,000 to 1,700,000, and contains less than 10,000 ppm of 1,3-dichloro-2-propanol.
20. The strengthening resin of claim 17 , wherein the functionally symmetric cross-linker comprises the bis(acrylamide) compound, wherein the bis(acrylamide) compound comprises N,N′-methylene-bis-acrylamide, and wherein the polyamine partially crosslinked with the bridging moiety has a charge density of 2.5 mEq/g of solids to 3.5 mEq/g of solids, an azetidinium equivalent weight of 2,000 to 3,500, and a weight average molecular weight of 900,000 to 1,700,000, and wherein the strengthening resin contains less than 10,000 ppm of 1,3-dichloro-2-propanol.