Shelving with molded end caps
View Patent ↗A shelving system includes a plurality of shelf members and a plurality of supports configured to support the shelf members. The shelving system further includes a plurality of end caps. Each of the end caps has at least one sleeve with a slot formed therein for receiving an end of one of the shelf members and a plurality of retaining features. Each retaining feature has an inner surface defining a cavity for receiving an end of one of the supports.
1. An end cap for use in assembling a shelving system, comprising:
a sleeve having an outer surface and an inner surface, and a slot formed in the end cap defined by the inner surface of the sleeve, the slot configured for receiving an end of a shelf member, the slot positioned between a sleeve first wall, a sleeve second wall, and a sleeve third wall; and
a plurality of retaining features integrally formed with and extending outwardly from the outer surface of the sleeve, each of the retaining features having an inner surface defining a cavity configured for receiving an end of a support, and
wherein the inner surface of the slot has a plurality of elongate protrusions integrally formed thereon to facilitate a press fit between the sleeve and the shelf member, and wherein successive ones of the protrusions are arranged parallel to each other and taper in thickness inwardly from an open end of the sleeve to a closed end of the sleeve, and wherein the thickness at the open end is greater than the thickness at the closed end.
2. The end cap for use in assembling a shelving system of claim 1 , wherein the plurality of retaining features includes a pair of first retaining features for receiving a lower end of the support for each of two supports.
3. The end cap for use in assembling a shelving system of claim 2 , wherein the plurality of retaining features includes a pair of second retaining features for receiving an upper end of two other ones of the supports.
4. The end cap for use in assembling a shelving system of claim 2 , wherein the first retaining features are individually positioned at opposite ends of the sleeve and extend outwardly from the sleeve first wall in a direction substantially perpendicular to the sleeve first wall.
5. The end cap for use in assembling a shelving system of claim 4 , wherein the second retaining features are individually positioned at opposite ends of the sleeve and extend outwardly from the sleeve third wall in an opposite direction from the first retaining features, and substantially perpendicular to the sleeve third wall.
6. The end cap for use in assembling a shelving system of claim 1 , further comprising a plurality of ribs disposed on an inner surface of the retaining features, the ribs integrally formed with the inner surface and configured to facilitate a press fit between the retaining features and the end of the support.
7. The end cap for use in assembling a shelving system of claim 1 , wherein the sleeve includes an open end, and a closed end.
8. The end cap for use in assembling a shelving system of claim 1 , further including multiple wedges disposed in the cavity of each of the retaining features, each of the wedges integrally formed on the outer surface of the sleeve and extend outwardly therefrom in a substantially perpendicular direction, the wedges cooperating with the inner surface of the retaining features to form a channel for guiding and receiving the support.
9. The end cap for use in assembling a shelving system of claim 1 , wherein the sleeve includes first and second sleeves coupled to each other defining a T-shaped end cap, having the slot of each of the first and second sleeves oppositely facing with respect to each other.
10. A shelving system, comprising:
a plurality of shelf members;
a plurality of supports for supporting the shelf members; and
a plurality of end caps, each end cap having a sleeve with an outer surface and an inner surface, and a slot formed in the end cap defined by the inner surface of the sleeve, the slot receiving an end of one of the shelf members, and the end cap further having first and second retaining features, each of the first and the second retaining features having an inner surface defining a cavity receiving an end of one of the plurality of supports;
wherein the first and the second retaining features are individually positioned at opposite ends of the sleeve and extend outwardly from the outer surface of the sleeve, and
wherein the inner surface of the slot has a plurality of elongate protrusions integrally formed thereon to facilitate a press fit between the sleeve and the shelf member, and wherein successive ones of the protrusions are arranged parallel to each other and taper in thickness inwardly from an open end of the sleeve to a closed end of the sleeve, and wherein the thickness at the open end is greater than the thickness at the closed end.
11. The shelving system of claim 10 , wherein the sleeve includes first and second sleeves coupled to each other defining a T-shape, having the slot of each of the first and second sleeves oppositely facing with respect to each other.
12. The shelving system of claim 11 , wherein the first and the second sleeves are integrally coupled to each other.
13. The shelving system of claim 10 , further including multiple wedges disposed in the cavity of each of the retaining features, each of the wedges integrally formed on the outer surface of the sleeve and extend outwardly therefrom in a substantially perpendicular direction.
14. The shelving system of claim 13 , wherein the wedges contact an interior surface of the support and cooperate with the inner surface of the retaining features to form a channel for guiding and receiving the support.
15. A shelving system kit, comprising:
a plurality of shelf members;
a plurality of supports; and
a plurality of end caps, each of the end caps having a sleeve with an outer surface and an inner surface, and a slot formed therein defined by the inner surface of the sleeve, the slot configured for receiving an end of one of the shelf members, and the end cap further having first and second retaining features integrally formed with and extending outwardly from an outer surface of the sleeve at opposite ends of the sleeve, each of the first and the second retaining features having an inner surface defining a cavity configured for receiving an end of one of the supports, and
wherein the inner surface of the slot has a plurality of elongate protrusions integrally formed thereon to facilitate a press fit between the sleeve and the shelf member, and wherein successive ones of the protrusions are arranged parallel to each other and taper in thickness inwardly from an open end of the sleeve to a closed end of the sleeve, and wherein the thickness at the open end is greater than the thickness at the closed end.
16. The shelving system kit of claim 15 , wherein the sleeve includes first and second sleeves coupled to each other defining a T-shape, having the slot of each of the first and second sleeves oppositely facing with respect to each other, the first and the second sleeves positionable to join first and second columns of the shelf members.
17. The shelving system kit of claim 15 , wherein the supports are rectangular shaped and the cavity is rectangular shaped.
18. The shelving system kit of claim 15 , wherein a shape of the supports matches a shape of the cavity.