High-speed high-power switched reluctance machine
A switched reluctance machine designed for high-speed high-power operation. The switched reluctance machine has a rotor having a plurality of radially extending rotor poles, an interpolar filler positioned between the rotor poles, a stator having a plurality of stator poles extending radially inwardly from the inner surface of a machine frame, a stator winding positioned about each stator pole, wherein the stator wire has a rectangular cross-sectional profile, an axial cooling system, an end turn cooling system, and a cooling jacket positioned radially about the machine frame, and a power source configured to selectively supply electrical power to the one or more stator windings to induce rotation of the rotor.
1. A switched reluctance machine designed for high-speed high-power operation, the switched reluctance machine comprising:
a shaft having a first end, a second end, and a longitudinal axis, the shaft being rotationally supported at the first end by a first bearing and at the second end by a second bearing;
a rotor coupled to the shaft, the rotor having an inner rotor diameter and a plurality of rotor poles extending radially from the inner rotor diameter, the distal ends of the rotor poles defining an outer rotor diameter;
an interpolar filler positioned between each of the plurality of rotor poles and extending from the inner rotor diameter to the outer rotor diameter;
a machine frame positioned about the rotor, the machine frame having spaced-apart first and second ends, an inner surface, and an outer surface;
a first machine end plate secured to the first end of the machine frame and configured to support the first bearing;
a second machine end plate secured to the second end of the machine frame and configured to support the second bearing;
a plurality of stator poles extending radially inwardly from the inner surface of the machine frame, the distal ends of the stator poles defining an inner stator diameter, the inner stator diameter and the outer rotor diameter defining an air gap therebetween;
a stator winding positioned about each of the plurality of stator poles, each stator winding comprising one or more strands of a stator wire wound about its respective stator pole, each of the one or more strands of stator wire having a rectangular cross-sectional profile;
an axial cooling system comprising one or more axial cooling conduits positioned between the stator poles and radially outward of the inner stator diameter, each axial cooling conduit having an inlet end and an outlet end and configured to allow circulation of an axial cooling fluid between its inlet and outlet ends;
an end turn cooling system comprising one or more axial cooling conduits positioned proximate the axial ends of the stator windings, each end turn cooling conduit having an inlet end and an outlet end and configured to allow circulation of an end turn cooling fluid between its inlet and outlet ends;
one or more cooling ribs extending radially outwardly from the outer surface of the machine frame;
a cooling jacket comprising one or more cooling jacket conduits positioned radially about the machine frame, each cooling jacket conduit having an inlet end and an outlet end and configured to allow circulation of a cooling jacket fluid between its inlet and outlet ends; and
a power source configured to selectively supply electrical power to the one or more stator windings to induce rotation of the rotor.
2. The switched reluctance machine of claim 1 , wherein the plurality of rotor poles comprises 8 rotor poles, and wherein the plurality of stator poles comprises 12 stator poles.