IP Library Granted Patent US 10,056,507
Granted Patent B2
US 10,056,507 · App. 14/740,501 · Granted Aug 21, 2018

Photovoltaic device with a zinc magnesium oxide window layer

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,056,507
App. No.
14/740,501
Granted
Aug 21, 2018
Kind
B2
Abstract

Methods and devices are described for a photovoltaic device and substrate structure. In one embodiment, a photovoltaic device includes a substrate structure and a CdTe absorber layer, the substrate structure including a Zn 1-x Mg x O window layer and a low conductivity buffer layer. Another embodiment is directed to a process for manufacturing a photovoltaic device including forming a Zn 1-x Mg x O window layer over a substrate by at least one of sputtering, evaporation deposition, CVD, chemical bath deposition process and vapor transport deposition process. The process including forming a CdTe absorber layer above the Zn 1-x Mg x O window layer.

Claims (25)

1. A photovoltaic device comprising:

a transparent glass substrate;

a transparent conductive oxide layer;

a Zn 1-x Mg x O semiconductor window layer, wherein 0<x<1 and the transparent conductive oxide layer is between the transparent glass substrate and the Zn 1-x Mg x O semiconductor window layer;

a buffer layer between the transparent conductive oxide layer and the Zn 1-x Mg x O semiconductor window layer; and

a semiconductor absorber layer on the Zn 1-x Mg x O semiconductor window layer, wherein the semiconductor absorber layer comprises cadmium and tellurium, and wherein x is tuned such that the conduction band offset of the Zn 1-x Mg x O semiconductor window layer with respect to the semiconductor absorber layer that comprises cadmium and tellurium is in the range of 0 to +0.4 eV;

wherein the Zn 1-x Mg x O semiconductor window layer is doped with Mn, Nb, N, F or by introducing oxygen vacancies.

2. The photovoltaic device of claim 1 , wherein the Zn 1-x Mg x O semiconductor window layer is on the buffer layer.

3. The photovoltaic device of claim 1 , wherein the thickness of the Zn 1-x Mg x O semiconductor window layer ranges from about 2 nm to about 2000 nm.

4. The photovoltaic device of claim 1 , wherein the conductivity of the Zn 1-x Mg x O semiconductor window layer is within a range of about 1 mOhm per cm to about 10 Ohm per cm.

5. The photovoltaic device of claim 1 , further comprising a barrier layer between the glass substrate and the transparent conductive oxide layer.

6. The photovoltaic device of claim 1 , wherein the Zn 1-x Mg x O semiconductor window layer has a dopant concentration of between about 1×10 14 cm −3 and about 1×10 19 cm −3 .

7. The photovoltaic device of claim 1 , wherein the Zn 1-x Mg x O semiconductor window layer has a dopant concentration of between about 1×10 17 cm −3 and about 1×10 18 cm −3 .

8. A method of forming a photovoltaic device, the method comprising:

forming a transparent conductive oxide layer over a transparent glass substrate;

forming a Zn 1-x M x O semiconductor window layer over the transparent conduct oxide layer, wherein 0<x<1 and the transparent conductive oxide layer is between the transparent glass substrate and the Zn 1-x Mg x O semiconductor window layer;

forming a buffer layer between the transparent conductive oxide layer and the Zn 1-x Mg x O semiconductor window layer; and

forming a semiconductor absorber layer over the Zn 1-x Mg x O semiconductor window layer, wherein the semiconductor absorber layer comprises cadmium and tellurium, and wherein x is tuned such that the conduction band offset of the Zn 1-x Mg x O semiconductor window layer with respect to the semiconductor absorber layer that comprises cadmium and tellurium is in the range of 0 to +0.4 eV; and

doping the Zn 1-x Mg x O semiconductor window layer with Mn, Nb, N, F or by introducing oxygen vacancies.

9. The method of claim 8 further comprising forming a second semiconductor window layer between the Zn 1-x Mg x O semiconductor window layer and the semiconductor absorber layer, wherein the second semiconductor window layer comprises cadmium sulfide.

10. The method of claim 8 , wherein the semiconductor absorber layer is on the Zn 1-x Mg x O semiconductor window layer.

11. The method of claim 8 , wherein the Zn 1-x Mg x O semiconductor window layer has a dopant concentration of between about 1×10 14 cm −3 and about 1×10 19 cm −3 .

12. The method of claim 8 , wherein the Zn 1-x Mg x O semiconductor window layer has a dopant concentration of between about 1×10 17 cm −3 and about 1×10 18 cm −3 .

13. The method of claim 8 , wherein the Zn 1-x Mg x O semiconductor window layer is formed by at least one of sputtering, evaporation deposition, CVD, chemical bath deposition process and vapor transport deposition process.

14. The method of claim 8 , wherein the Zn 1-x Mg x O semiconductor window layer is formed such that its conductivity is within a range of about 1 mOhm per cm to about 10 Ohm per cm.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Feb 13, 2026
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 074858/0364 →
SECURITY INTEREST Recorded Jul 10, 2023
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 064237/0462 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS Recorded Nov 15, 2021
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 058132/0566 →
PATENT SECURITY AGREEMENT Recorded Jul 12, 2017
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 043177/0581 →