IP Library Granted Patent US 10,065,209
Granted Patent B2
US 10,065,209 · App. 14/745,667 · Granted Sep 4, 2018

Functional micro- and/or nano-structure bearing constructions and/or methods for fabricating same

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Quick Facts
Patent No.
US 10,065,209
App. No.
14/745,667
Granted
Sep 4, 2018
Kind
B2
Abstract

A method is provided for fabricating a construction ( 10 ) having a functional side ( 12 ). The method includes the steps of: supplying a flexible substrate ( 20 ); attaching one or more structures ( 30 ) to the substrate ( 20 ) on a surface or side thereof facing the functional side ( 12 ) of the construction ( 10 ); and forming one or more features, for example, such as fibrils ( 39 ), on at least one of the structures ( 30 ), wherein the features have at least one dimension which is at least one of micro-sized or nano-sized.

Claims (28)

1. A method of fabricating a construction having at least one functional side, said method comprising the steps of:

(a) providing a flexible substrate having a surface facing the functional side of the construction;

(b) attaching one or more structures to the surface of said substrate, step (b) including, holding the one or more structures together in a bundle, wherein said holding is achieved by placing the structures in a tube;

(c) forming one or more features on at least one of the structures, said features having at least one dimension which is at least one of micro-sized or nano-sized; and

(d) shrinking the tube around the one or more structures.

2. The method of claim 1 , wherein the structures comprise segments of fiber, each fiber segment having opposing proximal and distal ends, and wherein step (b) comprises attaching the proximal ends of the fiber segments to the surface of the substrate.

3. The method of claim 2 , wherein step (b) comprises:

flocking the fiber segments onto the surface of the substrate, wherein said flocking comprises at least one of electrostatic flocking, mechanical flocking or pneumatic flocking.

4. The method of claim 2 , further comprising:

orienting axes of the fiber segments to form desired angles with respect to the surface of said substrate.

5. The method of claim 4 , wherein said orienting comprising:

creating at least one of an electric field, magnetic field or electromagnetic field which applies a force to the fiber segments that urges the fiber segments toward an orientation in which their axes form the desired angles with respect to the surface of the substrate.

6. The method of claim 4 , wherein at least a portion of each fiber segment is at least partially one of electrically, magnetically or electromagnetically responsive so as to make the fiber segment reactive to the created field.

7. The method of claim 1 , wherein step (b) further comprises:

producing at least one wafer from the bundle by taking a cross-sectional portion therefrom such that said wafer contains the one or more structures, said structures being one or more segments of the elements held in the bundle; and

placing the wafer on the surface of said substrate.

8. The method of claim 1 , wherein the one or more structures include ribbons or segments of ribbons.

9. The method of claim 1 further including step (e) removing the tube.

10. The method of claim 9 , wherein the tube is removed prior to attaching the one or more structures to the substrate.

11. The method of claim 9 , wherein the tube is removed after attaching the one or more structures to the substrate.

12. A method of fabricating a construction having at least one functional side, said method comprising the steps of:

(a) providing a flexible substrate having a surface facing the functional side of the construction;

(b) attaching one or more structures to the surface of said substrate; and

(c) forming one or more features on at least one of the structures, said features having at least one dimension which is at least one of micro-sized or nano-sized;

wherein the structures comprise segments of fiber, each fiber segment having opposing proximal and distal ends;

wherein step (b) comprises:

flocking the fiber segments onto the surface of the substrate, wherein said flocking comprises at least one of electrostatic flocking, mechanical flocking or pneumatic flocking; and

wherein step (c) comprises fibrillating the both ends of the fiber segments prior to said flocking.

Assignments (3)
CHANGE OF CORPORATE ADDRESS Recorded Feb 9, 2024
From: AVERY DENNISON CORPORATION
To: AVERY DENNISON CORPORATION
Reel/Frame 066544/0487 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE ADDRESS FROM 8080 NORTON PARKWAY, MENTOR, OHIO 44060 TO 207 GOODE AVENUE, GLENDALE, CALIFORNIA 91203 PREVIOUSLY RECORDED AT REEL: 059822 FRAME: 0817. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jul 21, 2022
From: AVERY DENNISON CORPORATION
To: AVERY DENNISON CORPORATION
Reel/Frame 060799/0698 →
CHANGE OF CORPORATE ADDRESS Recorded Apr 29, 2022
From: AVERY DENNISON CORPORATION
To: AVERY DENNISON CORPORATION
Reel/Frame 059822/0817 →