IP Library Granted Patent US 10,147,938
Granted Patent B2
US 10,147,938 · App. 14/746,259 · Granted Dec 4, 2018

Electrode material for secondary batteries and manufacturing method thereof, and secondary battery

Inventors: Shun Yamanoi (Kanagawa, JP); Seiichiro Tabata (Kanagawa, JP); Hironori Iida (Kanagawa, JP); Shinichiro Yamada (Kanagawa, JP)
Assignee: MURATA MANUFACTURING CO., LTD.
H01M4/364C01B32/342H01M4/133H01M4/1393H01M4/581H01M4/625H01M4/0471H01M4/0492H01M10/0525H01M2004/021
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Quick Facts
Patent No.
US 10,147,938
App. No.
14/746,259
Granted
Dec 4, 2018
Kind
B2
Abstract

Provided is an electrode material for secondary batteries, including a porous carbon material being derived from a plant and having an average particle size of less than 4 μm.

Claims (13)

1. An electrode material for secondary batteries, the electrode material comprising: a porous carbon material being derived from a plant and having an average particle size of less than 4 μm, wherein the porous carbon material comprises first pores having a first pore size of 50 nm or less and a first cumulative pore volume of 0.7 cm 3 /g and second pores having a second pore size of 50 nm to 200 nm and a second cumulative pore volume of more than 0.1 cm 3 /g, and the porous carbon material comprises micropores having a pore size of 0.8 nm to 1 nm.

2. The electrode material according to claim 1 , wherein the porous carbon material has a value of a specific surface area using a nitrogen BET method of 10 m 2 /g or more, and a volume of pores using a BJH method of 0.7 cm 3 /g or more.

3. The electrode material according to claim 1 , wherein the porous carbon material is obtained from a plant-derived material having a silicon content of 5% by mass or more by carbonizing, treating with acid or alkali, and pulverizing the plant-derived material.

4. The electrode material according to claim 1 , wherein the porous carbon material comprises a silicon content of not more than 1% by mass.

5. The electrode material of claim 1 , wherein a specific surface area of the porous carbon material is 400 m 2 /g or more.

6. The electrode material of claim 1 , wherein a volume of pores of the porous carbon material is more than 1 cm 3 /g.

7. A secondary battery comprising: an electrode including a porous carbon material being derived from a plant and having an average particle size of less than 4 μm, wherein the porous carbon material comprises first pores having a first pore size of 50 nm or less and a first cumulative pore volume of 0.7 cm 3 /g and second pores having a second pore size of 50 nm to 200 nm and a second cumulative pore volume of more than 0.1 cm 3 /g, and the porous carbon material comprises micropores having a pore size of 0.8 nm to 1 nm.

8. The secondary battery according to claim 7 , wherein a positive electrode is constituted by the electrode.

9. The secondary battery according to claim 7 , wherein the secondary battery is a lithium-sulfur secondary battery, and wherein the electrode carries sulfur or a sulfur compound.

10. A manufacturing method of an electrode material for secondary batteries, the method comprising: after carbonizing a plant-derived material at 400° C. to 1400° C., performing treatment with acid or alkali on the carbonized material, and then pulverizing the treated material, to obtain the electrode material for secondary batteries including a porous carbon material having an average particle size of less than 4 μm, wherein the porous carbon material comprises first pores having a first pore size of 50 nm or less and a first cumulative pore volume of 0.7 cm 3 /g and second pores having a second pore size of 50 nm to 200 nm and a second cumulative pore volume of more than 0.1 cm 3 /g, and the porous carbon material comprises micropores having a pore size of 0.8 nm to 1 nm.

11. The manufacturing method of an electrode material for secondary batteries according to claim 10 , further comprising: performing, after the pulverizing, heat treatment at a temperature exceeding a temperature during the carbonizing.

12. The manufacturing method of an electrode material for secondary batteries according to claim 10 , wherein the treatment with acid or alkali causes silicon components in the carbonized plant-derived material to be removed.

13. The manufacturing method of an electrode material for secondary batteries according to claim 10 , wherein the plant-derived material has a silicon content of 5% by mass or more.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2017
From: TOHOKU MURATA MANUFACTURING CO.
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 044894/0441 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2017
From: SONY CORPORATION
To: TOHOKU MURATA MANUFACTURING CO., LTD.
Reel/Frame 044894/0461 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 15, 2015
From: YAMANOI, SHUN; TABATA, SEIICHIRO; IIDA, HIRONORI; YAMADA, SHINICHIRO
To: SONY CORPORATION
Reel/Frame 036106/0338 →
Priority Claims (1)
JP 2012-284755 · Dec 27, 2012 · national
Continuity (1)
Related Publication 20150349331A1 · Dec 3, 2015