Fence/rail assembly with concealed sliding, pivotal connection, and manufacturing method therefor

1. A fencing/railing assembly adapted to be positioned between a pair of posts and mounted thereto, the assembly comprising:

a plurality of vertical pickets, each picket comprising an upper end and a lower end opposite the upper end, each picket further comprising at least one pivot hole formed therein at a position between the upper and lower ends;

a plurality of elongate rails extending transverse to the pickets, each rail having a first end and a second end opposite the first end, and having at least an upper wall and a side wall, each rail further comprising a plurality of picket openings formed therein and spaced longitudinally along the upper wall thereof, wherein each one of the plurality of pickets is received in a respective one of the plurality of picket openings; and

one or more connectors that assemble to and connect the plurality of pickets to the plurality of rails, each connector comprising an elongate strip with opposing first and second sides, wherein at least one boss extends from the first side of the strip, and a sliding surface is formed on the second side of the strip;

wherein the at least one boss of each connector is inserted into the at least one pivot hole in a respective one of the plurality of pickets such that the connector is pivotably connected to the picket, wherein the sliding surface of each connector is slidably engaged with an inner surface of the side wall of a respective one of the plurality of rails, wherein each connector provides a pivotal connection to the respective picket to permit a pivoting motion therebetween, and a slidable connection to the respective rail to permit a sliding motion therebetween, to permit a combination pivoting and sliding motion between the rail and the picket,

wherein pivoting the upper end of the respective picket towards the first end of the respective rail causes the respective connector to slide along the inner surface of the side wall of the respective rail towards the second end of the respective rail, and vice versa, in such a manner that a pivotal range of the plurality of pickets relative to the plurality of rails is at least about 20 degrees in each direction, and

wherein the rails each have an inner profile that is sized and shaped to retain the connector strips between the rails and the pickets, and wherein a leading, inner edge of each rail is beveled to facilitate slipping the rail over the connector strip while the connector strip is connected to the pickets.

2. A fencing/railing assembly as claimed in claim 1 , wherein the pivotal range of the plurality of pickets relative to the plurality of rails is at least about 25 degrees in each direction.

3. A fencing/railing assembly as claimed in claim 1 , wherein the pivotal range of the plurality of pickets relative to the plurality of rails is at least about 30 degrees in each direction.

4. A fencing/railing assembly as claimed in claim 1 , wherein the pivotal range of the plurality of pickets relative to the plurality of rails is at least about 35 degrees in each direction.

5. A fencing/railing assembly as claimed in claim 1 , wherein each at least one boss includes a circular nub and each at least one pivot hole includes a circular opening for receiving the at least one nub such that the pivotal range of the pickets relative to the rails is not limited by interaction of the connector strips with the pickets.

6. A fencing/railing assembly as claimed in claim 1 , wherein the connector strips are sized to span multiple of the pickets.

7. A fencing/railing assembly as claimed in claim 6 , wherein the connector strips each have a series of the bosses formed at regular spaced-apart intervals.

8. A fencing/railing assembly as claimed in claim 1 , wherein the rails each have an inwardly-extending shelf that supports the connector strips, permits the sliding motion therebetween, and retains the connector strips between the rails and the pickets.

9. A fencing/railing assembly as claimed in claim 1 , wherein the pickets, the rails, and the connector strips comprise aluminum extrusions.

10. A fencing/railing assembly as claimed in claim 1 , wherein the pickets have a rectangular cross-section.

11. A fencing/railing assembly as claimed in claim 1 , wherein the rails are generally U-shaped.

12. A fencing/railing assembly as claimed in claim 1 , wherein the pivotal connection of each connector to the respective picket permits pivoting of the connector relative to the respective picket but not sliding of the connector relative to the respective picket.

13. A fencing/railing assembly as claimed in claim 1 , wherein the sliding connection of each connector to the respective rail permits sliding of the connector relative to the respective rail but not pivoting of the connector relative to the respective rail.

14. A fencing/railing assembly as claimed in claim 1 , wherein the pivotal range of the plurality of pickets relative to the plurality of rails is attained by the combination pivoting and sliding motion therebetween resulting from a combination of the pivoting motion between the connectors relative to the pickets and the sliding motion of the connectors relative to the rails.

15. A fencing/railing assembly as claimed in claim 1 , wherein, when assembled, each connector is concealed by the rail so that it is not visible except from below.

16. A fencing/railing assembly as claimed in claim 1 , wherein the at least one boss includes at least one rib to retain the boss in the respective pivot hole of the respective picket.

17. A fencing/railing assembly adapted to be positioned between a pair of posts and mounted thereto, the assembly comprising:

a plurality of vertical pickets, each picket comprising an upper end and a lower end opposite the upper end, each picket further comprising a plurality of holes formed therein at a position between the upper and lower ends;

a plurality of elongate rails extending transverse to the pickets, each rail having a first end and a second end opposite the first end, and having at least an upper wall and a side wall, each rail further comprising a plurality of picket openings formed therein and spaced longitudinally along the upper wall thereof, wherein each one of the plurality of pickets is received in a respective one of the plurality of picket openings; and

a plurality of connectors that assemble to and connect the plurality of pickets to the plurality of rails, each connector comprising an elongate strip with opposing first and second sides and sized to span multiple of the pickets, wherein a series of bosses formed at regular spaced-apart intervals extend from the first side of the strip, and a sliding surface is formed on the second side of the strip;

wherein each boss of each connector is inserted into a respective one of the pivot holes in a respective one of the plurality of pickets such that the connector is pivotably connected to multiple of the pickets, wherein the sliding surface of each connector is slidably engaged with an inner surface of the side wall of a respective one of the plurality of rails, wherein each connector provides a pivotal connection to the respective pickets to permit a pivoting motion therebetween, and a slidable connection to the respective rail to permit a sliding motion therebetween, to permit a combination pivoting and sliding motion between the rail and the picket,

wherein pivoting the upper end of the respective picket towards the first end of the respective rail causes the respective connector to slide along the inner surface of the side wall of the respective rail towards the second end of the respective rail, and vice versa, in such a manner that a pivotal range of the plurality of pickets relative to the plurality of rails is at least about 20 degrees in each direction,

wherein each boss includes a circular nub and each pivot hole includes a circular opening for receiving the respective nub such that the pivotal range of the pickets relative to the rails is not limited by interaction of the connector strips with the pickets, and

wherein the rails each have an inner profile that is sized and shaped to retain the connector strips between the rails and the pickets, and wherein a leading, inner edge of each rail is beveled to facilitate slipping the rail over the respective connector strip while the connector strip is connected to the respective pickets.

18. A fencing/railing assembly as claimed in claim 17 , wherein the rails each have an inwardly-extending shelf that supports the connector strips, permits the sliding motion therebetween, and retains the connector strips between the rails and the pickets.

19. A fencing/railing assembly as claimed in claim 17 , wherein, when assembled, each connector is concealed by the rail so that it is not visible except from below.

20. A fencing/railing assembly as claimed in claim 17 , wherein each boss includes at least one rib to retain the boss in the respective pivot hole of the respective picket.