IP Library Granted Patent US 10,703,211
Granted Patent B2
US 10,703,211 · App. 14/748,187 · Granted Jul 7, 2020

Battery pack, battery charging station, and charging method

Inventor: Chi-Sheng Chuang (New Taipei, TW)
B60L11/1864B60L53/60B60L58/12B60L58/15B60L58/20B60L58/21B60L58/22H01M10/441H02J7/0018H02J7/0021Y02T10/7005Y02T10/7044Y02T10/7055Y02T10/7061
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Quick Facts
Patent No.
US 10,703,211
App. No.
14/748,187
Granted
Jul 7, 2020
Kind
B2
Abstract

Various techniques described herein relate to battery packs of electric vehicles, batteries, and battery charging systems. Batteries may comprise a plurality of battery modules, wherein each battery module may be provided with one or more battery cells, and the plurality of battery modules may be connected in series when providing electric power output. Battery charging systems described herein may comprise a charging circuit that connects a plurality of battery modules in series, and may be used for charging the plurality of battery modules in the battery in series. Additional charging circuits may be connected respectively to the plurality of battery modules, and the additional charging circuits may be used for charging at least one battery module in the plurality of battery modules.

Claims (43)

1. A battery pack for an electric vehicle, comprising:

a battery comprising a plurality of series connected battery modules; and

a battery charging system, comprising:

a first charging circuit connecting the plurality of battery modules in series, the first charging circuit configured to charge the plurality of battery modules in series, the plurality of battery modules including a first battery module;

a plurality of second charging circuits, wherein each of the plurality of second charging circuits is connected to a corresponding one of the plurality of battery modules independently from the first charging circuit, and wherein each of the plurality of second charging circuits is configured to charge the corresponding battery module, the plurality of second charging circuits including a second charging circuit configured to charge the first battery module and a second battery module; and

a control circuit configured to:

switch on the first charge circuit to charge the battery modules in series;

measure whether the voltage of the battery modules connected in series reaches a first preset voltage value;

if the voltage of the battery modules connected in series reaches the first preset voltage value, measure whether the voltage of each battery module in the battery reaches a second preset voltage value;

select one or more battery modules not reaching the second preset voltage value;

charge the selected one or more battery modules using corresponding second charging circuits connected to the first and second battery modules until the voltages thereof reach the second preset voltage value.

2. The battery pack of claim 1 , wherein the first charging circuit and the plurality of second charging circuits are configured to work independently to charge the plurality of battery modules.

3. The battery pack of claim 1 , wherein the first charging circuit is configured to apply voltage and current to two ends of the series connected plurality of battery modules.

4. The battery pack of claim 1 , wherein a first of the plurality of second charging circuits is configured to charge a first battery module of the plurality of battery modules by applying voltage and current to two ends of the first battery module.

5. The battery pack of claim 1 , wherein each of the plurality of second charging circuits is configured to charge the two ends of its corresponding battery module.

6. The battery pack of claim 5 , further comprising:

a battery voltage feedback circuit connected to the battery and to the control circuit, the battery voltage feedback circuit configured to send a voltage signal reflecting a current voltage of the battery to the control circuit; and

a plurality of battery module voltage feedback circuits, each battery module voltage feedback circuit connected to the control circuit and one of the plurality of battery modules, wherein each of the battery module voltage feedback circuits is configured to send voltage signals reflecting a current voltage of its associated battery module to the control circuit,

wherein the control circuit is configured to start or stop applying voltage and current for charging the two ends of the series connected plurality of battery modules, based on the current voltage of the battery, and

wherein the control circuit is further configured to select a first battery module of the plurality of battery modules and to start or stop applying voltage and current for charging the first selected battery module, based on the current voltage of each of the plurality of battery modules.

7. The battery pack of claim 1 , wherein:

the plurality of battery modules are charged in series by the first charging circuit, using a first charging voltage; and

the first selected battery module is charged independently by the second charging circuit corresponding to the first selected battery module, using a second charging voltage.

8. The battery pack of claim 7 , wherein the first charging voltage and the second charging voltage are different voltages.

9. The battery pack of claim 6 , wherein the control circuit further comprises:

a battery detecting system connected to the battery voltage feedback circuit and to each of the plurality of battery module voltage feedback circuits, the battery detecting system configured to receive the voltage signals sent by the battery voltage feedback circuit and the battery module voltage feedback circuits, and to control the switching-on or switching-off of the first charging circuit and the plurality of second charging circuits;

a first circuit switch connected to the first charging circuit and the battery detecting system, the first circuit switch configured to switch on or switch off the first charging circuit under the control of the battery detecting system; and

a plurality of second circuit switches, each second circuit switch connected to the corresponding second charging circuit and to the battery detecting system, the second circuit switches configured to switch on or switch off the second charging circuits under the control of the battery detecting system.

10. A battery charging station for charging a battery comprising a series connected plurality of battery modules, the battery charging station comprising:

a first charging circuit configured to charge the series connected plurality of battery modules in series, the plurality of battery modules including a first battery module and a second battery module;

a plurality of second charging circuits, each second charging circuit configured to charge a corresponding one of the plurality of battery modules, independently from the first charging circuit, the plurality of second charging circuits including a second charging circuit configured to charge the first battery module and the second battery module; and

a control circuit configured to

switch on the first charge circuit to charge the battery modules in series;

measure whether the voltage of the battery modules connected in series reaches a first preset voltage value;

if the voltage of the battery modules connected in series reaches the first preset voltage value, measure whether the voltage of each battery module in the battery reaches a second preset voltage value;

select one or more battery modules not reaching the second preset voltage value; and

charge the selected one or more battery modules using corresponding second charging circuits connected to the first and second battery modules until the voltages thereof reach the second preset voltage value.

11. The battery charging station of claim 10 , wherein the first charging circuit and the plurality of second charging circuits are configured to work independently when charging the plurality of battery modules.

12. The battery charging station of claim 10 , wherein the first charging circuit is configured to charge the plurality of battery modules in series by applying voltage and current for to two ends of the series connected plurality of battery modules.

13. The battery charging station of claim 10 , wherein:

the plurality of battery modules are charged in series by the first charging circuit, using a first charging voltage; and

the first selected battery module is charged independently by the second charging circuit corresponding to the first selected battery module, using a second charging voltage.

14. The battery charging station of claim 13 , wherein the first charging voltage and the second charging voltage are different voltages.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 24, 2017
From: THUNDER POWER HONG KONG LIMITED
To: THUNDER POWER NEW ENERGY VEHICLE DEVELOPMENT COMPANY LIMITED
Reel/Frame 042084/0334 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 24, 2015
From: CHUANG, CHI-SHENG
To: THUNDER POWER HONG KONG LTD.
Reel/Frame 035889/0795 →
Continuity (3)
Provisional Application 62150848 · Apr 22, 2015
Provisional Application 62133991 · Mar 16, 2015
Related Publication 20160272082A1 · Sep 22, 2016
Cited By (4)
US 12,231,161 US 12,252,035 US 12,496,930 US 12,677,126