Granted Patent B2

US 9,346,605 · App. 14/755,546 · Granted May 24, 2016

Abstract

Claims (13)

1. An insulative container comprising a wall and a floor, the wall being coupled to the floor, the wall comprising insulative cellular non-aromatic polymeric material having localized plastic deformation to provide a plastically deformed first material segment having a first density located in a first portion of the material and a second material segment having a second density lower than the first density located in an adjacent second portion of the material, wherein the insulative cellular non-aromatic polymeric material has no fractures so that a predetermined insulative characteristic is maintained in the material,

wherein the wall is arranged to surround a vertical central axis and includes an upright inner tab arranged to extend upwardly along and in spaced-apart relation to the vertical central axis and is configured to provide the first material segment having the first density, an upright outer tab arranged to extend upwardly along and in spaced-apart relation to the vertical central axis and arranged to mate with the upright inner tab along an interface therebetween, and an upright fence arranged to interconnect the upright inner and outer tabs and surround the vertical central axis and configured to provide the second material segment having the second density and cooperate with the upright inner and outer tabs to form the wall.

2. The insulative container of claim 1 , wherein the fence has a substantially frustoconical shape and each of the upright inner and outer tabs has an arcuate shape.

3. The insulative container of claim 1 , wherein the upright inner tab includes an inner surface and an outer surface facing toward the upright outer tab, the upright outer tab includes an inner surface mating with the outer surface of the upright inner tab to define the interface between the upright inner and outer tabs, and the upright outer tab further includes an outer face facing away from the upright inner tab.

4. The insulative container of claim 3 , wherein each of the inner and outer surfaces of the upright inner and outer tabs has an arcuate shape in a horizontal cross-section and subtends an acute angle of less than 20°.

5. The insulative container of claim 1 , wherein the upright fence includes an upright left side edge and an upright right side edge arranged to lie in spaced-apart confronting relation to the upright left side edge and the upright outer tab is configured to have the first density and mate with the upright inner tab to establish a bridge arranged to interconnect the upright left and right side edges of the upright fence and is formed of plastically deformed material having the first density.

6. The insulative container of claim 5 , wherein the upright fence has an inner surface facing toward the vertical central axis and an outer surface facing away from the central vertical axis from the interior region and surrounding the inner surface of the upright fence and cooperating with the inner surface of the upright fence to define a first thickness therebetween, the upright inner tab includes an inner surface facing toward the vertical central axis and providing means for mating with the hot-beverage drink cup and an outer surface facing toward the upright outer tab, the upright outer tab includes an inner surface facing toward the vertical central axis and mating with the outer surface of the upright inner tab to define the interface between the upright inner and outer tabs, and the upright outer tab further includes an outer face facing away from the upright inner tab, the inner and outer surfaces of the upright inner tab cooperate to define a second thickness therebetween that is about half of the first thickness, and the inner and outer surfaces of the upright outer tab cooperate to define a third thickness that is about half of the first thickness.

7. The insulative container of claim 1 , further comprising a skin comprising a biaxially oriented polypropylene film adhered to the insulative cellular non-aromatic polymeric material, further comprising an adhesive interposed between the film and an exterior surface.

8. The insulative container of claim 7 , wherein ink is printed on the film to provide a graphic design.

9. The insulative container of claim 1 , wherein the first density is about 0.350 g/cm3 and the second density is about 0.175 g/cm3.

10. An insulative container comprising a wall and a floor, the wall comprising insulative cellular non-aromatic polymeric material having an area of localized plastic deformation to provide a plastically deformed area and having a first density, the floor comprising insulative cellular non-aromatic polymeric material having a second density lower than the first density, wherein the insulative cellular non-aromatic polymeric material has no fractures so that a predetermined insulative characteristic is maintained throughout the material, and the floor and the wall are coupled together along a fold line.

11. The insulative container of claim 10 , wherein the fold line is formed by compressing the insulative cellular non-aromatic polymeric material to form an area of localized plastic deformation.

12. The insulative container of claim 11 , wherein the area of localized plastic deformation provides a first material segment having the first density and the floor provides a second material segment having the second density.

Assignments (32)