IP Library Granted Patent US 9,909,366
Granted Patent B1
US 9,909,366 · App. 14/755,975 · Granted Mar 6, 2018

Cutting element apparatuses and drill bits so equipped

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Quick Facts
Patent No.
US 9,909,366
App. No.
14/755,975
Granted
Mar 6, 2018
Kind
B1
Abstract

A cutting element assembly for use on a rotary drill bit for forming a borehole in a subterranean formation. A cutting element assembly includes a cutting element having a substrate. The cutting element assembly additionally includes a superabrasive material bonded to the substrate. The substrate extends from an end surface to a back surface. A base member is also coupled to the back surface of the substrate. Additionally, a recess is defined in the base member and a structural element is coupled to the base member. The cutting element assembly also includes a biasing element configured to selectively bias the structural element.

Claims (24)

1. A rotary drill bit for drilling a subterranean formation, comprising:

a bit body;

a cutting pocket defined in an exterior surface of the bit body;

a cutting element positioned at least partially in the cutting pocket, the cutting element comprising a substrate and a superabrasive material bonded to the substrate, the superabrasive material having a cutting face, a sidewall, a chamfer positioned between the cutting face and the side wall, and at least one surface feature comprising a ridge having at least a portion located on and protruding from the cutting face and at least another portion extending onto and protruding from the chamfer.

2. The rotary drill bit of claim 1 , wherein the at least one surface feature includes a plurality of circumferentially spaced ridges.

3. The rotary drill bit of claim 2 , wherein each of the plurality of ridges is arranged in a radial pattern with each ridge extending radially outward from a central location of the cutting face.

4. The rotary drill bit of claim 2 , wherein the plurality of ridges are configured to effect rotation of the cutting element within the cutting pocket when they engage a subterranean formation.

5. The rotary drill bit of claim 1 , wherein the substrate extends from an end surface to a back surface and wherein the drill bit further comprise a base member affixed to the back surface of the substrate.

6. The rotary drill bit of claim 5 , wherein the base member comprises an internal recess.

7. The rotary dill bit of claim 6 , further comprising a structural element coupled to the recess of the base member.

8. The rotary drill bit of claim 7 , further comprising an inner member positioned within the recess.

9. The rotary drill bit of claim 5 , further comprising a through hole defined in the bit body, the through hole extending between the cutting pocket and an anchor surface of the bit body, wherein a structural element is rotatably disposed in the through hole and coupled with the base member.

10. The rotary drill bit of claim 9 , further comprising a biasing element positioned between the structural element and the bit body.

11. The rotary drill bit of claim 1 , wherein the superabrasive material comprises polycrystalline diamond and wherein the substrate comprises cemented tungsten carbide.

12. The rotary drill bit of claim 11 , wherein the coating material comprises at least one of copper and nickel.

13. The rotary drill bit of claim 1 , further comprising a material coating adhered to at least a portion of a surface of the cutting pocket and the cutting element, wherein the material coating is positioned and configured to reduce frictional forces generated between the cutting element and the cutting pocket during movement of the cutting element relative to the cutting pocket.

14. A cutting element assembly for use on a fixed cutter rotary drill bit for forming a borehole in a subterranean formation, the cutting element assembly comprising:

a cutting element comprising a substrate and a superabrasive material bonded to the substrate, the superabrasive material having a cutting face, a sidewall, a chamfer positioned between the cutting face and the side wall, and at least one surface feature comprising a ridge having at least a portion located on and protruding from the cutting face and at least another portion extending onto and protruding from the chamfer;

a base member coupled with the substrate, the base being configured for rotatable coupling with a cutting pocket of a rotary drill bit.

15. The cutting element assembly of claim 14 , further comprising a coating on a portion of at least one of the substrate and the base member, the coating being positioned and configured to reduce frictional forces generated between the cutting element and an associated cutting pocket of a rotary drill bit during movement of the cutting element relative to the cutting pocket.

16. The cutting element of claim 15 , wherein the coating material comprises at least one of copper and nickel.

17. The cutting element of claim 14 , wherein the at least one surface feature includes a plurality of circumferentially spaced ridges.

18. The cutting element of claim 17 , wherein each of the plurality of ridges is arranged in a radial pattern with each ridge extending radially outward from a central location of the cutting face.

19. The cutting element of claim 14 , wherein the at least one surface feature is configured to effect rotation of the cutting element within an associated pocket of a rotary drill bit when the at least one surface feature engages a subterranean formation.

Assignments (5)
SECURITY INTEREST Recorded Jul 18, 2025
From: US SYNTHETIC CORPORATION
To: KEYBANK NATIONAL ASSOCIATION
Reel/Frame 074973/0089 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jul 17, 2025
From: JPMORGAN CHASE BANK, N.A.
To: CHAMPIONX LLC; APERGY ESP SYSTEMS, LLC; APERGY BMCS ACQUISITION CORP; HARBISON-FISCHER, INC.; NORRIS RODS, INC.,; NORRIS RODS, INC.,; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; US SYNTHETIC CORPORATION
Reel/Frame 072004/0019 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2022
From: BANK OF AMERICA, N.A.
To: ACE DOWNHOLE, LLC; HARBISON-FISCHER, INC.; NORRIS RODS, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; THETA OILFIELD SERVICES, INC.; APERGY BMCS ACQUISITION CORP.; NORRISEAL-WELLMARK, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
Reel/Frame 060305/0001 →
SECURITY INTEREST Recorded Jun 5, 2020
From: ACE DOWNHOLE, LLC; APERGY BMCS ACQUISITION CORP.; HARBISON-FISCHER, INC.; NORRIS RODS, INC.; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; THETA OILFIELD SERVICES, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 053790/0001 →
SECURITY AGREEMENT Recorded May 9, 2018
From: APERGY (DELAWARE) FORMATION, INC.; APERGY BMCS ACQUISITION CORP.; APERGY ENERGY AUTOMATION, LLC; HARBISON-FISCHER, INC.; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 046117/0015 →