IP Library Granted Patent US 10,132,978
Granted Patent B2
US 10,132,978 · App. 14/757,527 · Granted Nov 20, 2018

Polarizing element, and manufacturing method for polarizing element

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Quick Facts
Patent No.
US 10,132,978
App. No.
14/757,527
Granted
Nov 20, 2018
Kind
B2
Abstract

The present invention has an object to provide a production method that can prevent side etching and delamination of an anisotropic dye coating formed by an application process, thereby providing a polarizing element that exhibits durable performance and rugged reliability and that is less affected by a solvent or the like used in a production process after formation of the anisotropic dye coating, which leads to improved flexibility of the production process. The present invention also provides a polarizing element that includes a substrate, an anisotropic dye coating, and a resin composition layer, wherein the anisotropic dye coating and the resin composition layer are sequentially layered on the substrate, wherein the top surface and all side surfaces of the anisotropic dye coating are covered with the resin composition layer, and wherein the anisotropic dye coating and the resin composition layer are not formed on portions of the substrate.

Claims (22)

1. A polarizing element, comprising:

a substrate,

an anisotropic dye coating, and

a resin composition layer,

wherein the anisotropic dye coating and the resin composition layer are sequentially layered on the substrate,

a top surface and all side surfaces of the anisotropic dye coating are covered with the resin composition layer, and

the anisotropic dye coating and the resin composition layer are not formed on portions of the substrate.

2. The polarizing element according to claim 1 ,

wherein the resin composition layer is optically isotropic.

3. The polarizing element according to claim 1 ,

wherein the resin composition layer has an optical transmission at a thickness of 500 nm and a wavelength of 550 nm of 80% or more.

4. A method for producing a polarizing element that comprises a substrate, an anisotropic dye coating, and a resin composition layer, the method comprising:

forming the anisotropic dye coating on the substrate,

removing parts of the anisotropic dye coating to form plural separate anisotropic dye coatings,

forming the resin composition layer on the anisotropic dye coating with a resin composition, and

removing unwanted portions other than a portion of a pattern and a portion around a perimeter of the pattern, after the forming the resin composition layer.

5. The method according to claim 4 ,

wherein the forming the resin composition layer, comprises continuously applying the resin composition onto a surface of the substrate.

6. The method according to claim 4 ,

wherein the resin composition is a photosensitive resin composition.

7. The method according to claim 4 ,

wherein the removing unwanted portions is performed by photolithography.

Assignments (2)
MERGER AND CHANGE OF NAME Recorded Jul 7, 2017
From: MITSUBISHI CHEMICAL CORPORATION; MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043109/0864 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2016
From: YAMAUCHI, KOJI; TORIGOE, MINORU
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 037492/0895 →