IP Library Granted Patent US 9,899,670
Granted Patent B2
US 9,899,670 · App. 14/760,403 · Granted Feb 20, 2018

Secondary battery-use active material, secondary battery-use electrode, secondary battery, battery pack, electric vehicle, electric power storage system, electric power tool, and electronic apparatus

Inventors: Masaki Misawa (Tochigi, JP); Toru Odani (Fukushima, JP); Toshio Nishi (Saitama, JP)
Assignee: Murata Manufacturing Co., Ltd.
H01M4/366H01M4/525H01M4/60H01M10/052H01M10/058H01M10/0566H01M2004/028Y02E60/122Y02T10/7011
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,899,670
App. No.
14/760,403
Granted
Feb 20, 2018
Kind
B2
Abstract

A secondary battery includes: a cathode; an anode; and an electrolytic solution. The cathode contains an active material capable of inserting and extracting an electrode reactant. A ratio IS/IF of a peak intensity IS derived from SO 2 − and a peak intensity IF derived from LiF 2 − is 0.04 or more, the peak intensity IS and the peak intensity IF being obtained by negative ion analysis on the active material with use of time-of-flight secondary ion mass spectrometry. Since a secondary battery according to the present invention has an intensity ratio IS/IF of 0.04 or more as obtained by a negative ion analysis of the active material using time-of-flight secondary ion mass spectrometry, the secondary battery is able to achieve excellent battery characteristics.

Claims (108)

1. A secondary battery comprising:

a cathode;

an anode; and

an electrolytic solution, wherein

the cathode contains an active material capable of inserting and extracting an electrode reactant, and

a ratio IS/IF of a peak intensity IS derived from SO 2 − and a peak intensity IF derived from LiF 2 − is 0.04 or more, the peak intensity IS and the peak intensity IF being obtained by negative ion analysis on the active material with use of time-of-flight secondary ion mass spectrometry, the active material includes a central section and a coating section, the central section being capable of inserting and extracting the electrode reactant, and the coating section being provided on the central section, and the coating section contains a compound having a sulfonyl group (>SO 2 ),

the compound having the sulfonyl group contains one or more of compounds represented by the following formulas (1) to (4),

where each of R1 to R4 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, and any two or more of R1 to R4 are optionally bound to one another,

where each of R5 and R6 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, R5 and R6 are optionally bound to each other, and M is a metal element,

where each of R7 to R12 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, R7 to R12 are not all hydrogen groups, and any two or more of R7 to R12 are optionally bound to one another, and

where each of R13 to R16 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, and any two or more of R13 to R16 are optionally bound to one another.

2. The secondary battery according to claim 1 , wherein

the compound represented by the formula (1) contains one or more of compounds represented by the following formulas (1-1) to (1-13),

the compound represented by the formula (2) contains one or more of compounds represented by the following formulas (2-1) to (2-11),

the compound represented by the formula (3) contains one or more of compounds represented by the following formulas (3-2) to (3-11), and

the compound represented by the formula (4) contains one or more of compounds represented by the following formulas (4-1) to (4-11).

3. The secondary battery according to claim 1 , wherein

the active material contains a lithium composite oxide, and

the lithium composite oxide contains lithium (Li) and one or more transition metal elements as constituent elements.

4. The secondary battery according to claim 3 , wherein the lithium composite oxide contains cobalt (Co) as the transition metal element, and has a layered rock-salt crystal structure.

5. The secondary battery according to claim 3 , wherein the lithium composite oxide contains, on its surface, one or more elements different from the transition metal element.

6. The secondary battery according to claim 1 , wherein

an upper limit of a charging voltage is from 4.2 V to 4.8 V both inclusive, and

a lower limit of a discharging voltage is from 2.0 V to 3.3 V both inclusive.

7. The secondary battery according to claim 1 , wherein the secondary battery is a lithium secondary battery.

8. A secondary battery comprising:

a cathode;

an anode; and

an electrolytic solution, wherein

the cathode contains an active material capable of inserting and extracting an electrode reactant, and wherein a ratio IN/IF of a peak intensity IN derived from SNO 2 − and the peak intensity IF derived from LiF 2 − is 0.03 or more, the peak intensity IN and the peak intensity IF being obtained by negative ion analysis on the active material with use of time-of-flight secondary ion mass spectrometry, the active material includes a central section and a coating section, the central section being capable of inserting and extracting the electrode reactant, and the coating section being provided on the central section, and the coating section contains a compound having a sulfonyl group (>SO 2 ) and a nitrogen bond (>N—),

the compound having the sulfonyl group and the nitrogen bond contains one or more of compounds represented by the following formulas (1) and (2),

where each of R1 to R4 is one of a hydrogen group, a hydrocarbon group having more than 6 carbon atoms, an oxygen-containing hydrocarbon group having more than 6 carbon atoms, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, and any two or more of R1 to R4 are optionally bound to one another, and

where each of R5 and R6 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, R5 and R6 are optionally bound to each other, and M is a metal element.

9. The secondary battery according to claim 8 , wherein

the compound represented by the formula (1) contains one or more of compounds represented by the following formulas (1-1) to (1-9), (1-11), and (1-13), and

the compound represented by the formula (2) contains one or more of compounds represented by the following formulas (2-1) to (2-11)

10. A secondary battery-use electrode comprising an active material capable of inserting and extracting an electrode reactant, wherein

a ratio IS/IF of a peak intensity IS derived from SO 2 − and a peak intensity IF derived from LiF 2 − is 0.04 or more, the peak intensity IS and the peak intensity IF being obtained by negative ion analysis on the active material with use of time-of-flight secondary ion mass spectrometry, the active material includes a central section and a coating section, the central section being capable of inserting and extracting the electrode reactant, and the coating section being provided on the central section, and the coating section contains a compound having a sulfonyl group (>SO 2 ),

the compound having the sulfonyl group contains one or more of compounds represented by the following formulas (1) to (4),

where each of R1 to R4 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, and any two or more of R1 to R4 are optionally bound to one another,

where each of R5 and R6 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, R5 and R6 are optionally bound to each other, and M is a metal element,

where each of R7 to R12 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, R7 to R12 are not all hydrogen groups, and any two or more of R7 to R12 are optionally bound to one another, and

where each of R13 to R16 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, and any two or more of R13 to R16 are optionally bound to one another.

11. A secondary battery-use active material, wherein

the secondary battery-use active material is capable of inserting and extracting an electrode reactant, and

a ratio IS/IF of a peak intensity IS derived from SO 2 − and a peak intensity IF derived from LiF 2 − is 0.04 or more, the peak intensity IS and the peak intensity IF being obtained by negative ion analysis on the active material with use of time-of-flight secondary ion mass spectrometry, the active material includes a central section and a coating section, the central section being capable of inserting and extracting the electrode reactant, and the coating section being provided on the central section, and the coating section contains a compound having a sulfonyl group (>SO 2 ),

the compound having the sulfonyl group contains one or more of compounds represented by the following formulas (1) to (4),

where each of R1 to R4 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, and any two or more of R1 to R4 are optionally bound to one another,

where each of R5 and R6 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, R5 and R6 are optionally bound to each other, and M is a metal element,

where each of R7 to R12 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, R7 to R12 are not all hydrogen groups, and any two or more of R7 to R12 are optionally bound to one another, and

where each of R13 to R16 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, and any two or more of R13 to R16 are optionally bound to one another.

12. A battery pack comprising:

a secondary battery;

a control section configured to control a usage state of the secondary battery; and

a switch section configured to switch the usage state of the secondary battery according to an instruction of the control section, wherein

the secondary battery includes a cathode, an anode, and an electrolytic solution,

the cathode contains an active material capable of inserting and extracting an electrode reactant, and

a ratio IS/IF of a peak intensity IS derived from SO 2 − and a peak intensity IF derived from LiF 2 − is 0.04 or more, the peak intensity IS and the peak intensity IF being obtained by negative ion analysis on the active material with use of time-of-flight secondary ion mass spectrometry, the active material includes a central section and a coating section, the central section being capable of inserting and extracting the electrode reactant, and the coating section being provided on the central section, and the coating section contains a compound having a sulfonyl group (>SO 2 ),

the compound having the sulfonyl group contains one or more of compounds represented by the following formulas (1) to (4),

where each of R1 to R4 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, and any two or more of R1 to R4 are optionally bound to one another,

where each of R5 and R6 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, R5 and R6 are optionally bound to each other, and M is a metal element,

where each of R7 to R12 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, R7 to R12 are not all hydrogen groups, and any two or more of R7 to R12 are optionally bound to one another, and

where each of R13 to R16 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, and any two or more of R13 to R16 are optionally bound to one another.

13. An electric vehicle comprising:

a secondary battery;

a conversion section configured to convert electric power supplied from the secondary battery into drive power;

a drive section configured to operate according to the drive power; and

a control section configured to control an usage state of the secondary battery, wherein

the secondary battery includes a cathode, an anode, and an electrolytic solution,

the cathode contains an active material capable of inserting and extracting an electrode reactant, and

a ratio IS/IF of a peak intensity IS derived from SO 2 − and a peak intensity IF derived from LiF 2 − is 0.04 or more, the peak intensity IS and the peak intensity IF being obtained by negative ion analysis on the active material with use of time-of-flight secondary ion mass spectrometry, the active material includes a central section and a coating section, the central section being capable of inserting and extracting the electrode reactant, and the coating section being provided on the central section, and the coating section contains a compound having a sulfonyl group (>SO 2 ),

the compound having the sulfonyl group contains one or more of compounds represented by the following formulas (1) to (4),

where each of R1 to R4 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, and any two or more of R1 to R4 are optionally bound to one another,

where each of R5 and R6 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, R5 and R6 are optionally bound to each other, and M is a metal element,

where each of R7 to R12 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, R7 to R12 are not all hydrogen groups, and any two or more of R7 to R12 are optionally bound to one another, and

where each of R13 to R16 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, and any two or more of R13 to R16 are optionally bound to one another.

14. An electric power storage system comprising:

a secondary battery;

one or more electric devices configured to be supplied with electric power from the secondary battery; and

a control section configured to control the supplying of the electric power from the secondary battery to the one or more electric devices, wherein

the secondary battery includes a cathode, an anode, and an electrolytic solution,

the cathode contains an active material capable of inserting and extracting an electrode reactant, and

a ratio IS/IF of a peak intensity IS derived from SO 2 − and a peak intensity IF derived from LiF 2 − is 0.04 or more, the peak intensity IS and the peak intensity IF being obtained by negative ion analysis on the active material with use of time-of-flight secondary ion mass spectrometry, the active material includes a central section and a coating section, the central section being capable of inserting and extracting the electrode reactant, and the coating section being provided on the central section, and the coating section contains a compound having a sulfonyl group (>SO 2 ),

the compound having the sulfonyl group contains one or more of compounds represented by the following formulas (1) to (4),

where each of R1 to R4 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, and any two or more of R1 to R4 are optionally bound to one another,

where each of R5 and R6 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, R5 and R6 are optionally bound to each other, and M is a metal element,

where each of R7 to R12 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, R7 to R12 are not all hydrogen groups, and any two or more of R7 to R12 are optionally bound to one another, and

where each of R13 to R16 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, and any two or more of R13 to R16 are optionally bound to one another.

15. An electric power tool comprising:

a secondary battery; and

a movable section configured to be supplied with electric power from the secondary battery, wherein

the secondary battery includes a cathode, an anode, and an electrolytic solution,

the cathode contains an active material capable of inserting and extracting an electrode reactant, and

a ratio IS/IF of a peak intensity IS derived from SO 2 − and a peak intensity IF derived from LiF 2 − is 0.04 or more, the peak intensity IS and the peak intensity IF being obtained by negative ion analysis on the active material with use of time-of-flight secondary ion mass spectrometry, the active material includes a central section and a coating section, the central section being capable of inserting and extracting the electrode reactant, and the coating section being provided on the central section, and the coating section contains a compound having a sulfonyl group (>SO 2 ),

the compound having the sulfonyl group contains one or more of compounds represented by the following formulas (1) to (4),

where each of R1 to R4 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, and any two or more of R1 to R4 are optionally bound to one another,

where each of R5 and R6 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, R5 and R6 are optionally bound to each other, and M is a metal element,

where each of R7 to R12 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, R7 to R12 are not all hydrogen groups, and any two or more of R7 to R12 are optionally bound to one another, and

where each of R13 to R16 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, and any two or more of R13 to R16 are optionally bound to one another.

16. An electronic apparatus comprising an secondary battery as an electric power supply source, wherein

the secondary battery includes a cathode, an anode, and an electrolytic solution,

the cathode contains an active material capable of inserting and extracting an electrode reactant, and

a ratio IS/IF of a peak intensity IS derived from SO 2 − and a peak intensity IF derived from LiF 2 − is 0.04 or more, the peak intensity IS and the peak intensity IF being obtained by negative ion analysis on the active material with use of time-of-flight secondary ion mass spectrometry, the active material includes a central section and a coating section, the central section being capable of inserting and extracting the electrode reactant, and the coating section being provided on the central section, and the coating section contains a compound having a sulfonyl group (>SO 2 ),

the compound having the sulfonyl group contains one or more of compounds represented by the following formulas (1) to (4),

where each of R1 to R4 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, and any two or more of R1 to R4 are optionally bound to one another,

where each of R5 and R6 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, R5 and R6 are optionally bound to each other, and M is a metal element,

where each of R7 to R12 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, R7 to R12 are not all hydrogen groups, and any two or more of R7 to R12 are optionally bound to one another, and

where each of R13 to R16 is one of a hydrogen group, a hydrocarbon group, an oxygen-containing hydrocarbon group, a halogen group, a halogenated hydrocarbon group, a halogenated oxygen-containing hydrocarbon group, and a group obtained by binding two or more thereof, and any two or more of R13 to R16 are optionally bound to one another.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2017
From: TOHOKU MURATA MANUFACTURING CO.
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 044894/0441 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2017
From: SONY CORPORATION
To: TOHOKU MURATA MANUFACTURING CO., LTD.
Reel/Frame 044894/0461 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 17, 2015
From: MISAWA, MASAKI; ODANI, TORU; NISHI, TOSHIO
To: SONY CORPORATION
Reel/Frame 036117/0750 →
Priority Claims (2)
JP 2013-006293 · Jan 17, 2013 · national
JP 2013-243806 · Nov 26, 2013 · national
Continuity (1)
Related Publication 20150357636A1 · Dec 10, 2015