IP Library Granted Patent US 9,376,356
Granted Patent B2
US 9,376,356 · App. 14/760,819 · Granted Jun 28, 2016

Method or system for recovering carbon dioxide

Inventor: Masaki Iijima (Tokyo, JP)
Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
C07C29/1518B01D53/1425B01D53/1475C01B3/38C01B3/384C01B31/20C07C29/152C07C29/80C10G3/49C10L1/06B01D2252/20415B01D2252/20421B01D2252/20484B01D2258/0283B01D2259/65C01B2203/0233C01B2203/0495C01B2203/061C01B2203/0811C01B2203/0883C01B2203/1058C01B2203/1241C10L2200/0492C10L2270/023C10L2290/06C10L2290/12C10L2290/42Y02C10/06Y02P20/129Y02P20/152
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Quick Facts
Patent No.
US 9,376,356
App. No.
14/760,819
Granted
Jun 28, 2016
Kind
B2
Abstract

A method or system for recovering carbon dioxide is provided with which in a plant for synthesizing methanol from a hydrocarbon gas or synthesizing gasoline therefrom via methanol, the waste heat of a low-temperature reformed gas, which has conventionally been discarded and is difficult to reutilize, can be effectively utilized. In the system for synthesizing methanol or gasoline from a hydrocarbon gas and for recovering carbon dioxide, a reformed gas is produced by steam reforming of the hydrocarbon gas. Since a combustion discharge gas generates when a fuel gas is burned in order to obtain a heat source for the steam reforming, carbon dioxide is recovered from the combustion discharge gas in an absorption tower ( 40 ) using an absorption liquid. In a regeneration tower ( 10 ), the reformed gas is used first as a heat source for a first reboiler ( 20 A) located at the tower bottom, and the reformed gas having a lowered temperature is then used as a heat source for a second reboiler ( 20 B) located in a middle position to heat the absorption liquid in stages, thereby regenerating the absorption liquid.

Claims (36)

1. A method for recovering carbon dioxide in a plant for synthesizing methanol from a hydrocarbon gas, the method comprising:

a reforming step of producing a reformed gas by a steam reforming reaction of a hydrocarbon gas;

a methanol synthesis step of synthesizing methanol from the reformed gas;

a combustion step of combusting a fuel gas to obtain a heat source of the steam reforming reaction;

a carbon dioxide recovery step of recovering carbon dioxide, using an absorption liquid, from a combustion exhaust gas generated by the combustion;

a step of obtaining a plurality of reformed gas heating media or reformed gas and methanol heating media of different temperatures from the reformed gas, or the reformed gas and the methanol; and

an absorption liquid regeneration step of regenerating the absorption liquid by heating stepwise the absorption liquid having carbon dioxide absorbed therein to remove carbon dioxide from the absorption liquid, the heating being performed utilizing the plurality of heating media of different temperatures in one absorption liquid regeneration apparatus.

2. The method according to claim 1 , wherein

at least a first heating medium of the plurality of heating media of different temperatures has a temperature of from 115 to 140° C., and a second heating medium has a temperature of from 90 to 110° C.

3. The method according to claim 1 , further comprising a distillation step of distilling the methanol synthesized in the methanol synthesis step; wherein

a heat exchange with the reformed gas generates an additional heating medium of different temperature, and the heating medium is used as a heat source of the distillation.

4. The method according to claim 1 , further comprising a gasoline synthesis step of synthesizing gasoline from the methanol synthesized in the methanol synthesis step.

5. The method according to claim 1 , wherein

regeneration of the absorption liquid is performed by heating stepwise the absorption liquid having carbon dioxide absorbed therein, the heating being performed utilizing the plurality of reformed gases of different temperatures.

6. The method according to claim 1 , wherein

regeneration of the absorption liquid is performed by heating stepwise the absorption liquid having carbon dioxide absorbed therein, the heating being performed utilizing the reformed gases and methanol of different temperatures.

7. A system for recovering carbon dioxide and synthesizing methanol from a hydrocarbon gas, the system comprising:

a reformer configured to produce a reformed gas by a steam reforming reaction of a hydrocarbon gas;

a methanol synthesizing apparatus configured to synthesize methanol from the reformed gas;

a combustion apparatus configured to combust fuel gas to obtain a heat source of the steam reforming reaction by the reformer;

a carbon dioxide absorption apparatus configured to recover, using an absorption liquid, carbon dioxide from combustion exhaust gas generated by the combustion apparatus;

a plurality of heat exchangers configured to use the reformed gas or the reformed gas and the methanol as a plurality of reformed gas heating media or reformed gas and methanol heating media of different temperatures; and

one absorption liquid regeneration apparatus configured to regenerate the absorption liquid by heating stepwise the absorption liquid having carbon dioxide absorbed therein by the plurality of heat exchanges to remove carbon dioxide from the absorption liquid, the heating being performed utilizing the plurality of heating media of different temperatures in the one absorption liquid regeneration apparatus.

8. The system according to claim 7 , wherein

at least a first heating medium of the plurality of heating media of different temperatures has a temperature of from 115 to 140° C., and a second heating medium has a temperature of from 90 to 110° C.

9. The system according to claim 7 , further comprising:

a distillation apparatus configured to distill the methanol synthesized by the methanol synthesizing apparatus; and

an additional heat exchanger configured to obtain an additional heating medium of different temperature by heat exchange with the reformed gas; wherein

the additional heating medium of different temperature is used as a heat source of the distillation apparatus.

10. The system according to claim 7 , further comprising a gasoline synthesizing apparatus configured to synthesize gasoline from the methanol synthesized by the methanol synthesis apparatus.

11. The system according to claim 7 , wherein

the plurality of heat exchangers are disposed so that the reformed gas and the absorption liquid having carbon dioxide absorbed therein are subjected to a plurality of heat exchanges stepwise.

12. The system according to claim 7 , wherein

at least a first heat exchanger of the plurality of heat exchangers is disposed so that the reformed gas and the absorption liquid having carbon dioxide absorbed therein are subjected to a heat exchange, and a second heat exchanger is disposed so that the methanol and the absorption liquid having carbon dioxide absorbed therein is subjected to a heat exchange.

13. The method according to claim 1 , wherein the one absorption liquid regeneration apparatus comprises a bottom that collects the absorption liquid; and a chimney tray that collects down-flowing liquid while allowing rising gas to pass, wherein the method further comprises: extracting a first absorption liquid from the bottom of the one absorption liquid regeneration apparatus to heat the first extracted absorption liquid with one of the plurality of heating media of different temperatures; and extracting a second absorption liquid from the chimney tray of the one absorption liquid regeneration apparatus to heat the second extracted absorption liquid with another of the plurality of heating media of different temperatures.

14. The system according to claim 7 , wherein the one absorption liquid regeneration apparatus comprises a bottom that collects the absorption liquid; and a chimney tray that collects down-flowing liquid while allowing rising gas to pass so that a first absorption liquid is extracted from the bottom to heat the first extracted absorption liquid with one of the plurality of heating media of different temperatures and a second absorption liquid is extracted from the chimney tray to heat the second extracted absorption liquid with another of the plurality of heating media of different temperatures.

Assignments (4)
CHANGE OF NAME Recorded Dec 14, 2023
From: MITSUBISHI HEAVY INDUSTRIES ENGINEERING, LTD.
To: MHI ENGINEERING, LTD.
Reel/Frame 066014/0774 →
NUNC PRO TUNC ASSIGNMENT Recorded Dec 14, 2023
From: MHI ENGINEERING, LTD.
To: MITSUBISHI HEAVY INDUSTRIES, LTD.
Reel/Frame 066014/0870 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 12, 2018
From: MITSUBISHI HEAVY INDUSTRIES, LTD.
To: MITSUBISHI HEAVY INDUSTRIES ENGINEERING, LTD.
Reel/Frame 047054/0898 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 14, 2015
From: IIJIMA, MASAKI
To: MITSUBISHI HEAVY INDUSTRIES, LTD.
Reel/Frame 036081/0266 →
Priority Claims (1)
JP 2013-028878 · Feb 18, 2013 · national
Continuity (1)
Related Publication 20150353454A1 · Dec 10, 2015