IP Library Granted Patent US 9,981,255
Granted Patent B2
US 9,981,255 · App. 14/765,871 · Granted May 29, 2018

Ceramic honeycomb structure and its production method

Inventor: Shunji Okazaki (Miyako-gun, JP)
Assignee: HITACHI METALS, LTD.
B01J29/70B01D46/2429B01J23/63B01J35/04B01J35/10B01J37/0018B01J37/04B01J37/082C04B35/195C04B38/0006B01D2046/2433B01D2046/2437C04B2235/3206C04B2235/3217C04B2235/3222C04B2235/349C04B2235/3418C04B2235/3463C04B2235/3481C04B2235/5436C04B2235/5463C04B2235/6021C04B2235/6562C04B2235/6565C04B2235/80C04B2235/96C04B2235/9607Y10T428/24149
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Quick Facts
Patent No.
US 9,981,255
App. No.
14/765,871
Granted
May 29, 2018
Kind
B2
Abstract

A ceramic honeycomb structure comprising large numbers of cells partitioned by porous cell walls, the cell walls having (a) porosity of 50-80%, and when measured by mercury porosimetry, (b) a median pore diameter being 25-50 μm, (c) (i) a cumulative pore volume in a pore diameter range of 20 μm or less being 25% or less of the total pore volume, (ii) a cumulative pore volume in a pore diameter range of more than 20 μm and 50 μm or less being 50% or more of the total pore volume, and (iii) a cumulative pore volume in a pore diameter range of more than 50 μm being 12% or more of the total pore volume.

Claims (13)

1. A ceramic honeycomb structure comprising a plurality of cells partitioned by porous cell walls, said cell walls having

(a) porosity of 50-80%; and

when measured by mercury porosimetry,

(b) a median pore diameter being 25-50 μm;

(c) (i) a cumulative pore volume in a pore diameter range of 20 μm or less being 25% or less of the total pore volume;

(ii) a cumulative pore volume in a pore diameter range of more than 20 μm and 50 μm or less being 50% or more of the total pore volume; and

(iii) a cumulative pore volume in a pore diameter range of more than 50 μm being 12% or more of the total pore volume;

wherein an opening area ratio of pores open on said cell wall surfaces (a total opening area of pores per a unit cell wall surface area) is 30% or more; and

wherein said ceramic honeycomb structure has an A-axis compression strength of 1.0 MPa or more.

2. The ceramic honeycomb structure according to claim 1 , wherein pores open on said cell wall surfaces have a median opening diameter (expressed by an equivalent circle diameter) of 60 μm or more.

3. The ceramic honeycomb structure according to claim 1 , wherein a cumulative opening area of pores open on said cell wall surfaces, which have opening diameters (each expressed by an equivalent circle diameter) of 30 μm or less, is 20% or less of the total opening area.

4. The ceramic honeycomb structure according to claim 1 , wherein a cumulative opening area of pores open on said cell wall surfaces, which have opening diameters (each expressed by an equivalent circle diameter) of 100 μm or more, is 30-70% of the total opening area.

5. The ceramic honeycomb structure according to claim 1 , wherein said cell walls have permeability of 10×10 −12 m 2 to 30×10 −12 m 2 .

Assignments (4)
CHANGE OF ADDRESS Recorded Dec 9, 2025
From: HITACHI METALS, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 073917/0124 →
CHANGE OF NAME Recorded Dec 9, 2025
From: HITACHI METALS, LTD.
To: PROTERIAL, LTD.
Reel/Frame 073917/0160 →
CHANGE OF ADDRESS Recorded Nov 20, 2025
From: HITACHI METALS, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 073636/0806 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 5, 2015
From: OKAZAKI, SHUNJI
To: HITACHI METALS, LTD.
Reel/Frame 036254/0708 →
Priority Claims (1)
JP 2013-076868 · Apr 2, 2013 · national
Continuity (1)
Related Publication 20150367335A1 · Dec 24, 2015