IP Library Granted Patent US 10,374,204
Granted Patent B2
US 10,374,204 · App. 14/766,513 · Granted Aug 6, 2019

Non-aqueous-secondary-battery separator and non-aqueous secondary battery

Inventor: Susumu Honda (Yamaguchi, JP)
Assignee: TEIJIN LIMITED
H01M2/1686H01M2/14H01M2/16H01M2/164H01M2/166H01M2/168H01M2/1646H01M2/1653H01M2/1666
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Quick Facts
Patent No.
US 10,374,204
App. No.
14/766,513
Granted
Aug 6, 2019
Kind
B2
Abstract

There is provided a non-aqueous-secondary-battery separator formed of a composite membrane including: a porous base material containing a thermoplastic resin; and a heat-resistant porous layer provided on one or both surfaces of the porous base material and containing an organic binder and an inorganic filler, in which the tortuosity rate of the composite membrane is from 1.5 to 2.0.

Claims (29)

1. A non-aqueous-secondary-battery separator comprising: a composite membrane including

a polyolefin microporous membrane; and

a heat-resistant porous layer provided on one or both surfaces of the polyolefin microporous membrane and containing a particulate organic binder and an inorganic filler, wherein the tortuosity rate of the composite membrane is from 1.5 to 2.0, the particulate organic binder contains at least a polyvinylidene fluoride type resin that is selected from the group consisting of a mixture of polyvinylidene fluoride and an acrylic polymer, a mixture of a polyvinylidene fluoride copolymer and an acrylic polymer, and a copolymer of vinylidene fluoride with a monomer component that is selected from the group consisting of an acrylic acid, a methacrylic acid, an acrylic ester and a methacrylic ester, -and the heat-resistant porous layer has a porous structure in which the particulate organic binder and the inorganic filler are connected to each other, and

the difference between the membrane resistance of the composite membrane and the membrane resistance of the polyolefin microporous membrane is equal to or smaller than 0.58Ω·cm 2 .

2. The non-aqueous-secondary-battery separator according to claim 1 ,

wherein the membrane resistance of the composite membrane is equal to or smaller than 5Ω·cm 2 .

3. The non-aqueous-secondary-battery separator according to claim 1 ,

wherein the thermal dimensional change rate of the composite membrane in each of a longitudinal direction and a width direction, when the composite membrane is heated at least to a flow elongation deformation temperature of the thermoplastic resin at a rate of temperature increase of 5° C./min, is from 0 to 3%.

4. The non-aqueous-secondary-battery separator according to claim 1 ,

wherein the thermal shrinkage of the composite membrane in each of the longitudinal direction and the width direction, when the composite membrane is subjected to thermal treatment at 150° C. for 30 minutes, is from 0 to 3%.

5. The non-aqueous-secondary-battery separator according to claim 1 ,

wherein the content of the inorganic filler is from 80% by mass to 99% by mass with respect to the total mass of the organic binder and the inorganic filler.

6. The non-aqueous-secondary-battery separator according to claim 1 ,

wherein the particulate organic binder further comprises one or more kinds of the resin selected from a group consisting of fluorine rubber, styrene-butadiene rubber, ethylene-acrylate copolymers, carboxymethyl cellulose, hydroxyalkyl cellulose, polyvinyl alcohol, polyvinyl butyral, and polyvinyl pyrrolidone.

7. The non-aqueous-secondary-battery separator according to claim 1 ,

wherein the inorganic filler is one or more kinds of the filler selected from a group consisting of magnesium hydroxide, magnesium oxide, and magnesium carbonate.

8. The non-aqueous-secondary-battery separator according to claim 1 ,

wherein an adhesive porous layer containing a polyvinylidene fluoride type resin is further provided on one or both surfaces of the composite membrane.

9. The non-aqueous-secondary-battery separator according to claim 1 ,

wherein the membrane resistance of the composite membrane is more than 2Ω·cm 2 and equal to or smaller than 5Ω·cm 2 .

10. The non-aqueous-secondary-battery separator according to claim 1 ,

wherein the membrane resistance of the composite membrane is 2.65 to 5Ω·cm 2 .

11. The non-aqueous-secondary-battery separator according to claim 8 ,

wherein a membrane resistance when the adhesive porous layer is laminated is from 3.18 to 4.96Ω·cm 2 .

12. A non-aqueous secondary battery comprising:

a positive electrode;

a negative electrode; and

the non-aqueous-secondary-battery separator according to claim 1 which is disposed between the positive electrode and the negative electrode,

wherein an electromotive force is obtained by doping and de-doping of lithium.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 12, 2024
From: TEIJIN LIMITED
To: TEIJIN LIMITED; SEMCORP GLOBAL HOLDINGS KFT.
Reel/Frame 066441/0422 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 7, 2015
From: HONDA, SUSUMU
To: TEIJIN LIMITED
Reel/Frame 036276/0332 →
Priority Claims (1)
JP 2013-056711 · Mar 19, 2013 · national
Continuity (1)
Related Publication 20150372277A1 · Dec 24, 2015
Cited By (1)
US 12,606,661