IP Library Patent Application 14773270
Patent Application
App. No. 14/773,270

Miniaturized Component and Method for the Production Thereof

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Quick Facts
Patent No.
US None
App. No.
14/773,270
Abstract

An encapsulated component and a method for producing an encapsulated component are specified. The component includes a carrier substrate, a functional structure, a thin-film cover and a reinforcement layer comprising glass. The carrier substrate, the thin-film cover and the reinforcement layer together enclose a cavity around at least parts of the functional structure.

Claims (44)

1 - 10 . (canceled)

11 . An encapsulated component, comprising:

a carrier substrate;

a functional structure over the carrier substrate;

a thin-film cover above the functional structure; and

a reinforcement layer comprising glass above the thin-film cover, wherein the carrier substrate, the thin-film cover and the reinforcement layer together enclose a cavity, at least one part of the functional structure being arranged in the cavity.

12 . The component according to claim 11 , wherein the functional structure comprises a MEMS structure.

13 . The component according to claim 11 , wherein the functional structure comprises a micro acoustic structure.

14 . The component according to claim 11 , wherein an opening is structured in the thin-film cover, the opening being closed by the reinforcement layer.

15 . The component according to claim 11 , wherein the thin-film cover comprises a material selected from the group consisting of SiO 2 , Si x N y , Al 2 O 3 , and wherein the carrier substrate comprises glass or Si.

16 . The component according to claim 11 , wherein:

the cavity has a width of at least 10 μm and a height of less than 100 μm;

the thin-film cover has a thickness of less than 5 μm; and

the reinforcement layer has a thickness of less than 50 μm.

17 . The component according to claim 11 , wherein the functional structure is interconnected with a connection pad via a line, the connection pad being covered by neither the thin-film cover nor the reinforcement layer.

18 . A method for producing an encapsulated component, the method comprising:

structuring a functional structure on a carrier substrate;

applying a sacrificial layer above the carrier substrate;

applying a thin-film cover above the sacrificial layer, the thin-film cover having an opening;

removing the sacrificial layer through the opening in the thin-film cover; and

applying a reinforcement layer above the thin-film cover.

19 . The method according to claim 18 , wherein the sacrificial layer comprises an organic material and wherein removing the sacrificial layer comprises removing the sacrificial layer by oxidation through heating in an oxygen containing atmosphere.

20 . The method according to claim 19 , wherein applying the reinforcement layer comprises:

applying a glass paste;

closing the opening in the thin-film cover; and

firing the glass paste.

21 . The method according to claim 20 , wherein:

the glass paste comprises glass frit composed of a suspension of fine glass particles in a binder matrix;

the glass paste is applied to the thin-film cover by blade coating; and

the binder completely decomposes during the firing of the glass paste.

22 . The method according to claim 18 , wherein the sacrificial layer is applied above the functional structure.

23 . The method according to claim 18 , wherein the thin-film cover is applied directly on the sacrificial layer.

24 . The method according to claim 18 , wherein the reinforcement layer hermetically seals the opening in the thin-film cover.

25 . An encapsulated component, comprising:

a carrier substrate;

a functional structure over the carrier substrate;

a thin-film cover above the functional structure;

a reinforcement layer comprising glass above the thin-film cover;

a solder ball located next to the reinforcement layer and electrically connected to the functional structure via a lead;

wherein the carrier substrate, the thin-film cover and the reinforcement layer together enclose a cavity;

wherein at least one part of the functional structure is arranged in the cavity; and

wherein the reinforcement layer touches the substrate such that a mechanical connection between the thin film cover and the substrate is reinforced.

26 . The component according to claim 25 , further comprising a lead extending from the functional structure to the solder ball.

27 . The component according to claim 26 , wherein the lead extends along a surface of the carrier.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 2, 2017
From: EPCOS AG
To: SNAPTRACK, INC.
Reel/Frame 041608/0145 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 21, 2015
From: MARKSTEINER, STEPHAN, DR.
To: EPCOS AG
Reel/Frame 036841/0007 →