IP Library Granted Patent US 9,825,296
Granted Patent B2
US 9,825,296 · App. 14/773,661 · Granted Nov 21, 2017

Secondary battery-use active material, secondary battery-use electrode, secondary battery, battery pack, electric vehicle, electric power storage system, electric power tool, and electronic apparatus

Inventors: Asuki Yanagihara (Fukushima, JP); Tatsuya Saito (Fukushima, JP); Yosuke Hosoya (Fukushima, JP); Toshio Nishi (Fukushima, JP); Hideki Nakai (Fukushima, JP); Akinori Kita (Fukushima, JP)
Assignee: Sony Corporation
H01M4/5825B60L11/1851H01M4/366H01M4/583H01M4/587H01M4/602H01M10/0431H01M10/052H01M10/0566H01M10/42H01M2004/021H01M2004/028Y02E60/122Y02T10/7011Y10S903/903
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Quick Facts
Patent No.
US 9,825,296
App. No.
14/773,661
Granted
Nov 21, 2017
Kind
B2
Abstract

A secondary battery includes: a cathode including an active material; an anode; and an electrolytic solution, and the active material includes a plurality of active material particles as primary particles and a carbon material. The active material particles contain a polyanion-based compound. The carbon material contains a first carbon material present on surfaces of the active material particles, and a second carbon material present between the active material particles provided with the first carbon material. A ratio B/A between a total carbon amount A and a surface carbon amount B of the active material satisfies 7<B/A<11.5. A ratio D/C between a specific surface area C of the active material, and an oil feed amount D of N-methyl-2-pyrrolidone satisfies 1.5<D/C≦2.

Claims (97)

1. A secondary battery comprising:

a cathode including an active material;

an anode; and

an electrolytic solution, wherein

the active material includes a plurality of active material particles as primary particles and a carbon material,

the active material particles contain a polyanion-based compound represented by the following formula (1),

the carbon material contains a first carbon material and a second carbon material, the first carbon material being present on surfaces of the active material particles, and the second carbon material being present between the active material particles provided with the first carbon material,

a ratio B/A satisfies 7<B/A<11.5, where A is a total carbon amount of the active material measured by a total organic carbon analysis method (TOC), and B is a surface carbon amount of the active material measured by an X-ray photoelectron spectroscopy (XPS), and

a ratio D/C satisfies 1.5<D/C≦2, where C is a specific surface area of the active material measured by a BET single-point method, and D is an oil feed amount of N-methyl-2-pyrrolidone (NMP) with respect to the active material measured by an oil feed amount measurement method (JIS K5101-13-1),

Li a M b XO c Y d   (1)

where M is one or more of transition metal elements, X is one or more of phosphorus (P), arsenic (As), silicon (Si), sulfur (S), vanadium (V), molybdenum (Mo), and tungsten (W), and Y is one or more of halogen elements, and a to d satisfy 0<a≦2, 0<b≦1, 0<c≦4, and 0≦d≦1.

2. The secondary battery according to claim 1 , wherein

the M is one or more of iron (Fe), cobalt (Co), manganese (Mn), and nickel (Ni),

the X is one or both of silicon (Si) and phosphorus (P), and

the Y is one or more of fluorine (F), chlorine (Cl), bromine (Br), and iodine (I).

3. The secondary battery according to claim 1 , wherein the X is P.

4. The secondary battery according to claim 1 , wherein the polyanion-based compound is represented by the following formula (2),

LiMn e Z 1-e PO 4   (2)

where Z is one or more of Fe, Co, and Ni, and e satisfies 0<e≦1.

5. The secondary battery according to claim 4 , wherein the Z is Fe.

6. The secondary battery according to claim 5 , wherein the e satisfies 0.5≦e≦0.9.

7. The secondary battery according to claim 1 , wherein an upper limit of a charging voltage is from 3.9 V to 4.4 V both inclusive.

8. The secondary battery according to claim 1 , wherein the secondary battery is a lithium secondary battery.

9. A secondary battery-use electrode comprising an active material, wherein

the active material includes a plurality of active material particles as primary particles and a carbon material,

the active material particles contain a polyanion-based compound represented by the following formula (1),

the carbon material contains a first carbon material and a second carbon material, the first carbon material being present on surfaces of the active material particles, and the second carbon material being present between the active material particles provided with the first carbon material,

a ratio B/A satisfies 7<B/A<11.5, where A is a total carbon amount of the active material measured by a total organic carbon analysis method (TOC), and B is a surface carbon amount of the active material measured by an X-ray photoelectron spectroscopy (XPS), and

a ratio D/C satisfies 1.5<D/C≦2, where C is a specific surface area of the active material measured by a BET single-point method, and D is an oil feed amount of N-methyl-2-pyrrolidone (NMP) with respect to the active material measured by an oil feed amount measurement method (JIS K5101-13-1),

Li a M b CO c Y d   (1)

where M is one or more of transition metal elements, X is one or more of phosphorus (P), arsenic (As), silicon (Si), sulfur (S), vanadium (V), molybdenum (Mo), and tungsten (W), and Y is one or more of halogen elements, and a to d satisfy 0<a≦2, 0<b≦1, 0<c≦4, and 0≦d≦1.

10. A secondary battery-use active material comprising:

a plurality of active material particles as primary particles; and

a carbon material,

wherein the active material particles contain a polyanion-based compound represented by the following formula (1),

the carbon material contains a first carbon material and a second carbon material, the first carbon material being present on surfaces of the active material particles, and the second carbon material being present between the active material particles provided with the first carbon material,

a ratio B/A satisfies 7<B/A<11.5, where A is a total carbon amount of the active material measured by a total organic carbon analysis method (TOC), and B is a surface carbon amount of the active material measured by an X-ray photoelectron spectroscopy (XPS), and

a ratio D/C satisfies 1.5<D/C≦2, where C is a specific surface area of the active material measured by a BET single-point method, and D is an oil feed amount of N-methyl-2-pyrrolidone (NMP) with respect to the active material measured by an oil feed amount measurement method (JIS K5101-13-1),

Li a M b XO c Y d   (1)

where M is one or more of transition metal elements, X is one or more of phosphorus (P), arsenic (As), silicon (Si), sulfur (S), vanadium (V), molybdenum (Mo), and tungsten (W), and Y is one or more of halogen elements, and a to d satisfy 0<a≦2, 0<b≦1, 0<c≦4, and 0≦d≦1.

11. A battery pack comprising:

a secondary battery;

a control section configured to control a usage state of the secondary battery; and

a switch section configured to switch the usage state of the secondary battery according to an instruction of the control section, wherein

the secondary battery includes a cathode including an active material, an anode, and an electrolytic solution,

the active material includes a plurality of active material particles as primary particles and a carbon material,

the active material particles contain a polyanion-based compound represented by the following formula (1),

the carbon material contains a first carbon material and a second carbon material, the first carbon material being present on surfaces of the active material particles, and the second carbon material being present between the active material particles provided with the first carbon material,

a ratio B/A satisfies 7<B/A<11.5, where A is a total carbon amount of the active material measured by a total organic carbon analysis method (TOC), and B is a surface carbon amount of the active material measured by an X-ray photoelectron spectroscopy (XPS), and

a ratio D/C satisfies 1.5<D/C≦2, where C is a specific surface area of the active material measured by a BET single-point method, and D is an oil feed amount of N-methyl-2-pyrrolidone (NMP) with respect to the active material measured by an oil feed amount measurement method (JIS K5101-13-1),

Li a M b XO c Y d   (1)

where M is one or more of transition metal elements, X is one or more of phosphorus (P), arsenic (As), silicon (Si), sulfur (S), vanadium (V), molybdenum (Mo), and tungsten (W), and Y is one or more of halogen elements, and a to d satisfy 0<a≦2, 0<b≦1, 0<c≦4, and 0≦d≦1.

12. An electric vehicle comprising:

a secondary battery;

a conversion section configured to convert electric power supplied from the secondary battery into drive power;

a drive section configured to operate according to the drive power; and

a control section configured to control an usage state of the secondary battery, wherein

the secondary battery includes a cathode including an active material, an anode, and an electrolytic solution,

the active material includes a plurality of active material particles as primary particles and a carbon material,

the active material particles contain a polyanion-based compound represented by the following formula (1),

the carbon material contains a first carbon material and a second carbon material, the first carbon material being present on surfaces of the active material particles, and the second carbon material being present between the active material particles provided with the first carbon material,

a ratio B/A satisfies 7<B/A<11.5, where A is a total carbon amount of the active material measured by a total organic carbon analysis method (TOC), and B is a surface carbon amount of the active material measured by an X-ray photoelectron spectroscopy (XPS), and

a ratio D/C satisfies 1.5<D/C≦2, where C is a specific surface area of the active material measured by a BET single-point method, and D is an oil feed amount of N-methyl-2-pyrrolidone (NMP) with respect to the active material measured by an oil feed amount measurement method (JIS K5101-13-1),

Li a M b XO c Y d   (1)

where M is one or more of transition metal elements, X is one or more of phosphorus (P), arsenic (As), silicon (Si), sulfur (S), vanadium (V), molybdenum (Mo), and tungsten (W), and Y is one or more of halogen elements, and a to d satisfy 0<a≦2, 0<b≦1, 0<c≦4, and 0≦d≦1.

13. An electric power storage system comprising:

a secondary battery;

one or more electric devices configured to be supplied with electric power from the secondary battery; and

a control section configured to control the supplying of the electric power from the secondary battery to the one or more electric devices, wherein

the secondary battery includes a cathode including an active material, an anode, and an electrolytic solution,

the active material includes a plurality of active material particles as primary particles and a carbon material,

the active material particles contain a polyanion-based compound represented by the following formula (1),

the carbon material contains a first carbon material and a second carbon material, the first carbon material being present on surfaces of the active material particles, and the second carbon material being present between the active material particles provided with the first carbon material,

a ratio B/A satisfies 7<B/A<11.5, where A is a total carbon amount of the active material measured by a total organic carbon analysis method (TOC), and B is a surface carbon amount of the active material measured by an X-ray photoelectron spectroscopy (XPS), and

a ratio D/C satisfies 1.5<D/C≦2, where C is a specific surface area of the active material measured by a BET single-point method, and D is an oil feed amount of N-methyl-2-pyrrolidone (NMP) with respect to the active material measured by an oil feed amount measurement method (JIS K5101-13-1),

Li a M b XO c Y d   (1)

where M is one or more of transition metal elements, X is one or more of phosphorus (P), arsenic (As), silicon (Si), sulfur (S), vanadium (V), molybdenum (Mo), and tungsten (W), and Y is one or more of halogen elements, and a to d satisfy 0<a≦2, 0<b≦1, 0<c≦4, and 0≦d≦1.

14. An electric power tool comprising:

a secondary battery; and

a movable section configured to be supplied with electric power from the secondary battery, wherein

the secondary battery includes a cathode including an active material, an anode, and an electrolytic solution,

the active material includes a plurality of active material particles as primary particles and a carbon material,

the active material particles contain a polyanion-based compound represented by the following formula (1),

the carbon material contains a first carbon material and a second carbon material, the first carbon material being present on surfaces of the active material particles, and the second carbon material being present between the active material particles provided with the first carbon material,

a ratio B/A satisfies 7<B/A<11.5, where A is a total carbon amount of the active material measured by a total organic carbon analysis method (TOC), and B is a surface carbon amount of the active material measured by an X-ray photoelectron spectroscopy (XPS), and

a ratio D/C satisfies 1.5<D/C≦2, where C is a specific surface area of the active material measured by a BET single-point method, and D is an oil feed amount of N-methyl-2-pyrrolidone (NMP) with respect to the active material measured by an oil feed amount measurement method (JIS K5101-13-1),

Li a M b XO c Y d   (1)

where M is one or more of transition metal elements, X is one or more of phosphorus (P), arsenic (As), silicon (Si), sulfur (S), vanadium (V), molybdenum (Mo), and tungsten (W), and Y is one or more of halogen elements, and a to d satisfy 0<a≦2, 0<b≦1, 0<c≦4, and 0≦d≦1.

15. An electronic apparatus comprising an secondary battery as an electric power supply source, wherein

the secondary battery includes a cathode including an active material, an anode, and an electrolytic solution,

the active material includes a plurality of active material particles as primary particles and a carbon material,

the active material particles contain a polyanion-based compound represented by the following formula (1),

the carbon material contains a first carbon material and a second carbon material, the first carbon material being present on surfaces of the active material particles, and the second carbon material being present between the active material particles provided with the first carbon material,

a ratio B/A satisfies 7<B/A<11.5, where A is a total carbon amount of the active material measured by a total organic carbon analysis method (TOC), and B is a surface carbon amount of the active material measured by an X-ray photoelectron spectroscopy (XPS), and

a ratio D/C satisfies 1.5<D/C≦2, where C is a specific surface area of the active material measured by a BET single-point method, and D is an oil feed amount of N-methyl-2-pyrrolidone (NMP) with respect to the active material measured by an oil feed amount measurement method (JIS K5101-13-1),

Li a M b XO c Y d   (1)

where M is one or more of transition metal elements, X is one or more of phosphorus (P), arsenic (As), silicon (Si), sulfur (S), vanadium (V), molybdenum (Mo), and tungsten (W), and Y is one or more of halogen elements, and a to d satisfy 0<a≦2, 0<b≦1, 0<c≦4, and 0≦d≦1.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2017
From: TOHOKU MURATA MANUFACTURING CO.
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 044894/0441 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2017
From: SONY CORPORATION
To: TOHOKU MURATA MANUFACTURING CO., LTD.
Reel/Frame 044894/0461 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 9, 2015
From: YANAGIHARA, ASUKI; SAITO, TATSUYA; HOSOYA, YOSUKE; NISHI, TOSHIO; NAKAI, HIDEKI; KITA, AKINORI
To: SONY CORPORATION
Reel/Frame 036574/0150 →
Priority Claims (1)
JP 2013-048881 · Mar 12, 2013 · national
Continuity (1)
Related Publication 20160043398A1 · Feb 11, 2016