IP Library Granted Patent US 9,866,052
Granted Patent B2
US 9,866,052 · App. 14/775,699 · Granted Jan 9, 2018

Secondary battery charging system and method, and battery pack

Inventors: Kenichi Honoki (Osaka, JP); Masato Fujikawa (Osaka, JP); Shin-Ichi Yuasa (Kyoto, JP)
Assignee: SANYO ELECTRIC CO., LTD.
H02J7/007H01M10/0525H01M10/44H01M10/46H01M10/48H02J7/0052H02J7/04H01M10/052H01M10/54Y02W30/84
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Quick Facts
Patent No.
US 9,866,052
App. No.
14/775,699
Granted
Jan 9, 2018
Kind
B2
Abstract

Even after the battery reaches the last stage of the end of life, the use can be continued. A charging system includes battery pack and charger. During the charge of lithium-ion secondary battery, charge control unit calculates the full charge capacity maintaining rate, sets a first charge current value on the basis of the full charge capacity maintaining rate, and charges the battery. When lithium-ion secondary battery reaches the last stage of the end of life, charge control unit sets a second charge current value lower than the first charge current value set based on the full charge capacity maintaining rate, and charges the battery.

Claims (65)

1. A charging system of a secondary battery comprising:

a secondary battery;

a charger for charging the secondary battery;

means configured to sequentially calculate a full charge capacity of the secondary battery;

means configured to sequentially calculate a degree of variation from a full charge capacity in an initial state based on the calculated full charge capacity;

detecting means configured to detect that the secondary battery is at an end of life; and

charge controlling means configured to:

when the secondary battery is not at the last stage of the end of life, set a first charge current value or a first charge power value based on the degree of variation calculated when the secondary battery is not at the last stage of the end of life, and charge the secondary battery using the first charge current value or the first charge power value, and

when the secondary battery is at the last stage of the end of life, set a second charge current value lower than the first charge current value based on the degree of variation calculated when the secondary battery is at the last stage of the end of life or a second charge power value lower than the first charge power value based on the degree of variation calculated when the secondary battery using the second charge current value or the second charge power value is at the last stage of the end of life, and charge the secondary battery.

2. The charging system of the secondary battery according to claim 1 , wherein the charge controlling means

sets the first charge current value or the first charge power value based on the degree of variation and an initial charge current value or an initial charge power value in the initial state of the secondary battery, and

sets the second charge current value or the second charge power value based on the degree of variation, an adjusting value, and the initial charge current value or the initial charge power value in the initial state of the secondary battery.

3. The charging system of the secondary battery according to claim 2 , wherein

the charge controlling means

calculates, as the degree of variation, a ratio of the calculated full charge capacity to the full charge capacity in the initial state,

sets the first charge current value or the first charge power value based on the ratio and the initial charge current value or the initial charge power value in the initial state of the secondary battery, and

sets the second charge current value or the second charge power value based on the ratio, the adjusting value, and the initial charge current value or the initial charge power value in the initial state of the secondary battery.

4. The charging system of the secondary battery according to claim 1 , wherein

when the secondary battery is at the last stage of the end of life, the charge controlling means decreases an upper-limit voltage value during charge and charges the secondary battery.

5. The charging system of the secondary battery according to claim 1 , wherein

the detecting means performs detection by comparing a variation speed of the calculated full charge capacity with a predetermined threshold.

6. The charging system of the secondary battery according to claim 5 , wherein

the detecting means performs detection by comparing the variation speed of the calculated full charge capacity with the predetermined threshold and by comparing the degree of variation with a predetermined threshold.

7. The charging system of the secondary battery according to claim 5 , wherein the charge controlling means

when the variation speed is higher than the predetermined threshold, sets the second charge current value or the second charge power value and charges the secondary battery, and then

when the variation speed becomes the predetermined threshold or lower, sets the first charge current value or the first charge power value again and charges the secondary battery.

8. The charging system of the secondary battery according to claim 1 , further comprising

displaying means configured to display a predetermined alert when the detecting means detects the last stage of the end of life of the secondary battery.

9. A battery pack comprising:

a secondary battery;

means configured to sequentially calculate a full charge capacity of the secondary battery;

means configured to sequentially calculate a degree of variation from a full charge capacity in an initial state based on the calculated full charge capacity;

detecting means configured to detect that the secondary battery is at an end of life; and

charge controlling means configured to output a control signal to a charger so as to:

when the secondary battery is not at the last stage of the end of life, set a first charge current value or a first charge power value based on the degree of variation calculated when the secondary battery is not at the last stage of the end of life, and charge the secondary battery using the first charge current value or the first charge power value, and

when the secondary battery is at the last stage of the end of life, set a second charge current value lower than the first charge current value based on the degree of variation calculated when the secondary battery using the second charge current value or the second charge power value is at the last stage of the end of life or a second charge power value lower than the first charge power value based on the degree of variation calculated when the secondary battery is at the last stage of the end of life, and charge the secondary battery.

10. The battery pack according to claim 9 , wherein

the charge controlling means

sets the first charge current value or the first charge power value based on the degree of variation and an initial charge current value or an initial charge power value in the initial state of the secondary battery, and

sets the second charge current value or the second charge power value based on the degree of variation, an adjusting value, and the initial charge current value or the initial charge power value in the initial state of the secondary battery.

11. The battery pack according to claim 10 , wherein

the charge controlling means

calculates, as the degree of variation, a ratio of the calculated full charge capacity to the full charge capacity in the initial state,

sets the first charge current value or the first charge power value based on the ratio and the initial charge current value or the initial charge power value in the initial state of the secondary battery, and

sets the second charge current value or the second charge power value based on the ratio, the adjusting value, and the initial charge current value or the initial charge power value in the initial state of the secondary battery.

12. The battery pack according to claim 9 , wherein

when the secondary battery is at the last stage of the end of life, the charge controlling means decreases an upper-limit voltage value during charge.

13. The battery pack according to claim 9 , wherein

the detecting means performs detection by comparing a variation speed of the calculated full charge capacity with a predetermined threshold.

14. The battery pack according to claim 13 , wherein

the detecting means performs detection by comparing the variation speed of the calculated full charge capacity with the predetermined threshold and by comparing the degree of variation with a predetermined threshold.

15. The battery pack according to claim 13 , wherein

the charge controlling means

when the variation speed is higher than the predetermined threshold, sets the second charge current value or the second charge power value, and then

when the variation speed becomes the predetermined threshold or lower, sets the first charge current value or the first charge power value again.

16. The battery pack according to claim 9 , further comprising

means configured to output a signal indicating an alert when the detecting means detects the last stage of the end of life of the secondary battery.

17. A charging method of a secondary battery comprising:

sequentially calculating a full charge capacity of the secondary battery;

sequentially calculating a degree of variation from a full charge capacity in an initial state based on the calculated full charge capacity;

detecting that the secondary battery is at an end of life; and

when the secondary battery is not at the last stage of the end of life, setting a first charge current value or a first charge power value based on the degree of variation calculated when the secondary battery is not at the last stage of the end of life, and charging the secondary battery using the first charge current value or the first charge power value, and

when the secondary battery is at the last stage of the end of life, setting a second charge current value lower than the first charge current value based on the degree of variation calculated when the secondary battery is at the last stage of the end of life or a second charge power value lower than the first charge power value based on the degree of variation calculated when the secondary battery using the second charge current value or the second charge power value is at the last stage of the end of life, and charging the secondary battery.

18. The charging method of the secondary battery according to claim 17 , wherein the first charge current value or the first charge power value is set based on the degree of variation and an initial charge current value or an initial charge power value in the initial state of the secondary battery, and

the second charge current value or the second charge power value is set based on the degree of variation, an adjusting value, and the initial charge current value or the initial charge power value in the initial state of the secondary battery.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Aug 29, 2023
From: SANYO ELECTRIC CO., LTD.
To: PANASONIC ENERGY CO., LTD
Reel/Frame 064745/0391 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 29, 2015
From: HONOKI, KENICHI; FUJIKAWA, MASATO; YUASA, SHIN-ICHI
To: SANYO ELECTRIC CO., LTD.
Reel/Frame 036674/0301 →
Priority Claims (1)
JP 2013-056955 · Mar 19, 2013 · national
Continuity (1)
Related Publication 20160028254A1 · Jan 28, 2016