Process for draft control on feeding of elastic yarn
View Patent ↗A method for unwinding yarn is provided that allows for maximizing the draft of the yarn, while monitoring tension. The method includes providing a yarn package including elastic yarn; choosing a selected draft for said elastic yarn; unwinding the elastic yarn from the yarn package from a driven roll to yarn processing equipment at the selected draft which is determined by a ratio of a speed of the yarn at the yarn processing equipment to a speed of the driven roll; measuring tension in the elastic yarn; and providing an alarm when said tension reaches a critical level.
1. A method for unwinding an elastic yarn from a yarn package for use in a yarn process which maximizes and maintains a consistent selected draft of the elastic yarn, said method comprising:
(a) providing a yarn package including elastic yarn;
(b) choosing a selected draft for said elastic yarn;
(c) unwinding said elastic yarn from said yarn package from a driven roll to yarn processing equipment at said selected draft which is determined by a ratio of a speed of said yarn at the yarn processing equipment to a speed of the driven roll;
(d) measuring tension in said elastic yarn;
(e) providing an alarm when said tension reaches a critical high tension level or a critical low tension level; and
(f) automatically adjusting draft when said tension reaches a critical high tension level or a critical low tension level.
2. The method of claim 1 , wherein said draft is 1.5 to 5.5.
3. The method of claim 1 , wherein said critical high tension level is 0.1 gmf/decitex or higher.
4. The method of claim 1 , wherein said critical low tension level is 0.02 gmf/decitex.
5. The method of claim 1 , wherein said alarm is an audible alarm.
6. The method of claim 1 , wherein said alarm provides a signal to reduce the tension of the elastic yarn draft by increasing the speed of the driven roll.
7. The method of claim 1 , wherein said draft is reduced by reducing the speed of said yarn processing equipment.
8. The method of claim 1 , further comprising:
(g) measuring said tension subsequent to adjusting said draft; and
(h) increasing the draft to said selected draft following a decrease in tension below said critical point.
9. The method of claim 1 , wherein said elastic yarn includes an anti-tack additive.
10. The method of claim 1 , wherein said alarm alerts a human operator that said elastic yarn may break.