IP Library Granted Patent US 11,072,699
Granted Patent B2
US 11,072,699 · App. 14/785,752 · Granted Jul 27, 2021

Multimodal polypropylene composition for pipe applications

Inventors: Cristian Hedesiu (Abu Dhabi, AE); Kauno Alastalo (Porvoo, FI)
Assignees: ABU DHABI POLYMERS COMPANY LIMITED (BOROUGE); BOREALIS AG
C08L23/14C08L23/142C08L2203/18C08L2205/025
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Quick Facts
Patent No.
US 11,072,699
App. No.
14/785,752
Granted
Jul 27, 2021
Kind
B2
Abstract

A multimodal propylene copolymer composition suitable for pipe applications comprising a multimodal propylene copolymer (U) with at least one comonomer selected from alpha-olefins with 2 or 4 to 8 carbon atoms in a total amount of 4.0 to 10.0 mole-%, wherein the composition has a melt flow rate MFR 2 (2.16 kg, 230° C.) of 0.05 to 1.00 g/10 min determined according to ISO 1 133, a content of xylene cold solubles (XCS) of 4.0 to 17.0 wt.-% determined at 25° C. according to ISO 16152, and a poly dispersity index PI of 2.5 to 4.0 Pa −1 determined by rheological measurements according to ISO 6721-1 and ISO 6721-10.

Claims (38)

1. A multimodal polypropylene composition suitable for pipe applications, comprising:

a multimodal propylene copolymer (U) that comprises:

(A) from 88 to 95 wt.-% of a propylene random copolymer composition (X) which comprises:

i. from 30 to 60 wt.-% of a first propylene homopolymer or random copolymer (V) having an MFR 2 of from 0.3 to 5.0 g/10 min: and

ii. from 40 to 70 wt.-% of a second propylene homopolymer or random copolymer (W), having an MFR 2 of from 0.04 to 0.60 g/10 min;

iii. provided that at least one of said first propylene homopolymer or random copolymer (V) and said second propylene homopolymer or random copolymer (W) is a propylene random copolymer; and

(B) from 5 to 12 wt.-% of a propylene copolymer (Y) having a content of comonomer units of from 9.0 to 40.0 mole-%, wherein the comonomer is selected from at least one of the group consisting of ethylene and C 4 -C 8 alpha-olefins;

(C) wherein the multimodal propylene copolymer (U) has at least one comonomer selected from alpha-olefins with 2 or 4 to 8 carbon atoms in a total amount of 4.0 to 10.0 mole-%;

wherein the multimodal polypropylene composition has:

i. a melt flow rate MFR 2 (2.16 kg, 230° C.) of 0.05 to 1.00 g/10 min determined according to ISO 1133;

ii. a content of xylene cold solubles (XCS) of 4.0 to 17.0 wt.-% determined at 25° C. according to ISO 16152; and

iii. a polydispersity index PI of 2.5 to 4.0 Pa −1 determined by rheological measurements according to ISO 6721-1 and ISO 6721-10.

2. The multimodal polypropylene composition according to claim 1 , wherein the propylene copolymer (Y) has a melt flow rate MFR 2 of 0.0001 to 0.1 g/10 min.

3. The multimodal polypropylene composition according to claim 1 , wherein:

the first propylene random copolymer (V) has a content of comonomer units of from 1.0 to 6.0 mole-%; and

the second propylene random copolymer (W) has a content of comonomer units of from 3.0 to 12.0 mole-%.

4. The multimodal polypropylene composition according to claim 1 , wherein the MFR 2 of the first propylene homopolymer or random copolymer (V) is higher than the MFR 2 of the second propylene homopolymer or random copolymer (W) and the MFR 2 of the second propylene homo polymer or random copolymer (W) is higher than the MFR 2 of the propylene copolymer (Y).

5. The multimodal polypropylene composition according to claim 1 , further comprising from 0.1 to 10000 ppm by weight of a nucleating agent (Z).

6. The multimodal propylene copolymer composition according to claim 5 , wherein the nucleating agent (Z) is a polymeric nucleating agent.

7. The multimodal polypropylene composition according to claim 5 , wherein the polymeric nucleating agent is a polymer of vinylcyclohexane and/or 3-methyl-1-butene.

8. The multimodal polymer composition according to claim 5 , wherein the polymeric nucleating agent (Z) is a polymer of at least one vinyl compound according to one of formulas (1) and (2):

CH 2 ═CH—CHR 1 R 2   (1)

wherein R 1 and R 2 together form a 5- or 6-membered saturated, unsaturated or aromatic ring that optionally contains substituents, or independently represent an alkyl group comprising 1 to 4 carbon atoms;

CH 2 ═CH—CR 1 R 2   (2)

wherein R 1 and R 2 together form a 5- or 6-membered aromatic ring that optionally contains substituents.

9. The multimodal polypropylene composition according to claim 1 , wherein the relationship: crystallization temperature TC×comonomer content of the multimodal propylene copolymer (U) [° C. mole-%] is at least 400° C. mole-%.

10. The multimodal polypropylene composition according to claim 1 , which has a Charpy Notched Impact Strength at 0° C. of at least 4.0 kJ/m 2 , determined according to ISO 179/1eA:2000 using notched injection moulded specimens.

11. The multimodal polypropylene composition according claim 1 , which has a flexural modulus of at least 700 MPa, determined according to ISO 178 at a test speed of 2 mm/min and a force of 100 N on test specimens having a dimension of 80×10×4.0 mm 3 (length×width×thickness) prepared by injection moulding according to EN ISO 1873-2.

12. The multimodal polypropylene composition according to claim 1 , which has a Charpy Notched Impact Strength at 0° C. of at least 5.0 kJ/m 2 , determined according to ISO 179/1eA:2000 using notched injection moulded specimens.

13. The multimodal polypropylene composition according to claim 1 , which has a Charpy Notched Impact Strength at 0° C. of at least 6.0 kJ/m 2 , determined according to ISO 179/1eA:2000 using notched injection moulded specimens.

14. The multimodal polypropylene composition according to claim 1 , which has a Charpy Notched Impact Strength at 0° C. of at least 7.0 kJ/m 2 , determined according to ISO 179/1eA:2000 using notched injection moulded specimens.

15. The multimodal polypropylene composition according to claim 1 , which has a Charpy Notched Impact Strength at 0° C. of 8.0 to 40 kJ/m 2 , determined according to ISO 179/1eA:2000 using notched injection moulded specimens.

16. The multimodal polypropylene composition according claim 1 , which has a flexural modulus of at least 750 MPa, determined according to ISO 178 at a test speed of 2 mm/min and a force of 100 N on test specimens having a dimension of 80×10×4.0 mm 3 (length×width×thickness) prepared by injection moulding according to EN ISO 1873-2.

17. The multimodal polypropylene composition according claim 1 , which has a flexural modulus of at least 800 MPa, determined according to ISO 178 at a test speed of 2 mm/min and a force of 100 N on test specimens having a dimension of 80×10×4.0 mm 3 (length×width×thickness) prepared by injection moulding according to EN ISO 1873-2.

18. The multimodal polypropylene composition according claim 1 , which has a flexural modulus of at least 830 MPa, determined according to ISO 178 at a test speed of 2 mm/min and a force of 100 N on test specimens having a dimension of 80×10×4.0 mm 3 (length×width×thickness) prepared by injection moulding according to EN ISO 1873-2.

19. The multimodal polypropylene composition according to claim 1 , wherein at least the second propylene homopolymer or random copolymer (W) is a propylene random copolymer.

20. The multimodal polypropylene composition according to claim 1 , wherein both the first and the second propylene polymer (V) and (W) are propylene random copolymers.

21. An article, comprising the polypropylene composition according to claim 1 .

Assignments (2)
CHANGE OF ADDRESS Recorded Feb 23, 2022
From: BOREALIS AG
To: BOREALIS AG
Reel/Frame 059219/0949 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 22, 2016
From: HEDESIU, CHRISTIAN; ALASTALO, KAUNO
To: ABU DHABI POLYMERS COMPANY LIMITED (BOROUGE); BOREALIS AG
Reel/Frame 039220/0365 →