A fuel injector assembly has a control valve body and a plurality of end caps. End cap locating holes are formed into a mating surface of each end cap, and control valve body locating holes are formed into each mating surface of the control valve body. Locating pins inserted into the end cap and control valve body locating holes each have a fixed portion that affixes the locating pins to either the control valve body or the end cap. In the event of failure of a locating pin between the fixed portion and a free portion of the pins, the free portion maintains alignment of the control valve body locating holes with the end cap locating holes.
1. A fuel injector assembly, comprising:
a control valve body having a plurality of mating surfaces;
a plurality of end caps, each end cap having a mating surface disposed to connect to a respective mating surface of the control valve body;
a plurality of locating pins, each locating pin having a pin length and a pin diameter;
a plurality of end cap locating holes formed into the mating surface of each end cap; and
a plurality of control valve body locating holes formed into each mating surface of the control valve body;
one of the plurality of end cap locating holes and the plurality of control valve body locating holes having a longitudinal axis, a first bore with a first diameter so as to allow for fastening to a locating pin, and a second bore with a second diameter larger than the first diameter, the second bore being on the longitudinal axis and proximate to its respective mating surface, the first bore being remote from its respective mating surface; and
the other of the plurality of end cap locating holes and the plurality of control valve body locating holes having a third bore with a third diameter being at least as large as the pin diameter.
2. The fuel injector assembly of claim 1 , wherein the pin length has a range of between approximately 5.5 millimeters and approximately 12 millimeters.
3. The fuel injector assembly of claim 2 , wherein the pin length is approximately 7 millimeters.
4. The fuel injector assembly of claim 1 , wherein a total bore length of the first and second bores has a range of between approximately 4.4 millimeters and approximately 10.0 millimeters.
5. The fuel injector assembly of claim 1 , wherein a locating pin extends beyond a total bore length of the first and second bores by at least 3 millimeters.
6. The fuel injector assembly of claim 1 , further comprising a spacer disposed between the mating surface of the end caps and the mating surfaces of the control valve body.
7. The fuel injector assembly of claim 1 , wherein the first and second bores are formed into the end cap locating holes.
8. The fuel injector assembly of claim 1 , further comprising a chamfered surface adjacent the second bore to be proximate to the respective mating surface.
9. The fuel injector assembly of claim 1 , wherein the third diameter of the third bore is larger than the second diameter of the second bore.
10. A fuel injector assembly, comprising:
a control valve body having a plurality of mating surfaces;
a plurality of end caps, each end cap having a mating surface disposed to connect to a respective mating surface of the control valve body;
a plurality of end cap locating holes formed into the mating surface of each end cap;
a plurality of control valve body locating holes formed into each mating surface of the control valve body;
a plurality of locating pins, each locating pin having an affixed portion and a free portion, the affixed portion being fastened into one of the plurality of end cap locating holes and the plurality of control valve body locating holes;
wherein, in the event of breakage of the locating pin between the fixed portion and the free portion, the free portion of the locating pin maintains alignment of the control valve body locating holes with the end cap locating holes.
11. The fuel injector assembly of claim 10 , wherein the fixed portions of the locating pins are fastened into the plurality of end cap locating holes.
12. The fuel injector assembly of claim 10 , further comprising a spacer disposed between the mating surface of the end caps and the mating surfaces of the control valve body.
13. The fuel injector assembly of claim 10 , wherein, in the event of breakage of the locating pin, the free portion of the locating pin is able to rotate within end cap locating hole and the control valve body locating hole.
14. A fuel injector assembly, comprising:
a control valve body having a plurality of mating surfaces;
a plurality of end caps, each end cap having a mating surface disposed to connect to a respective mating surface of the control valve body;
a plurality of end cap locating holes formed into the mating surface of each end cap;
a plurality of control valve body locating holes formed into each mating surface of the control valve body; and
a plurality of locating pins;
one of the plurality of end cap locating holes and the plurality of control valve body locating holes being fastened to affixed portions of the plurality of locating pins;
the other of the plurality of end cap locating holes and the plurality of control valve body locating holes having a longitudinal axis, a first bore with a first diameter, and a second bore with a second diameter larger than the first diameter; the second bore being on the longitudinal axis and proximate to its respective mating surface, the first bore being remote from its respective mating surface.
15. The fuel injector assembly of claim 14 , wherein the one of the plurality of end cap locating holes and the plurality of control valve body locating holes further comprises a third bore with a third diameter and a fourth bore with a fourth diameter larger than the third diameter, the fourth bore being on the longitudinal axis and proximate to its respective mating surface, the third bore being remote from its respective mating surface.