IP Library Granted Patent US 10,741,841
Granted Patent B2
US 10,741,841 · App. 14/787,992 · Granted Aug 11, 2020

Electrode active material having improved energy density and lithium secondary battery including the same

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,741,841
App. No.
14/787,992
Granted
Aug 11, 2020
Kind
B2
Abstract

Disclosed are an electrode active material having improved energy density and a lithium secondary battery including the same. More particularly, provided is an electrode active material including a first electrode active material and a second electrode active material, each of the first electrode active material and the second electrode active material having a composition represented by Formula (1) below, a ratio of lithium to metals in the first electrode active material being 1.4 to 1.7, and a ratio of lithium to metals in the second electrode active material being 1.2 or more and less than 1.4: (1− x )LiM′O 2−y A y −x Li 2 MnO 3−y′ A y′   (1) wherein M′ is Mn a M b ; M is at least one selected from the group consisting of Ni, Ti, Co, Al, Cu, Fe, Mg, B, Cr, Zr, Zn and Period II transition metals; A is at least one selected from the group consisting of anions such as PO 4 , BO 3 , CO 3 , F and NO 3 ; 0<x<1; 0<y≤0.02; 0<y′≤0.02; 0.5≤a≤1.0; 0≤b≤0.5; and a+b=1.

Claims (32)

1. An electrode active material comprising a first electrode active material and a second electrode active material, wherein each of the first electrode active material and the second electrode active material has a composition represented by Formula (1) below, a molar ratio of lithium to metals in the first electrode active material is 1.4:1 to 1.7:1, and a molar ratio of lithium to metals in the second electrode active material is 1.2:1 or more and less than 1.4:1:

(1− x )LiM′O 2−y A y −x Li 2 MnO 3−y′ A y′   (1)

wherein M′ is Mn a M b ;

M is at least one selected from the group consisting of Ni, Ti, Co, Al, Cu, Fe, Mg, B, Cr, Zr, Zn and Period II transition metals;

A is at least one selected from the group consisting of anions such as PO 4 , BO 3 , CO 3 , F and NO 3 ;

0<x<1; 0<y≤0.02; 0<y′≤0.02; 0.5≤a≤1.0; 0≤b≤0.5; and a+b=1.

2. The electrode active material according to claim 1 , wherein a molar amount of manganese (Mn) in the first electrode active material is 60 mol % to 80 mol % with respect to a total molar amount of the metals in the first electrode active material, and a molar amount of manganese (Mn) in the second electrode active material is greater than 30 mol % and less than 60 mol % with respect to a total molar amount of the metals in the second electrode active material.

3. The electrode active material according to claim 2 , wherein, in LiM′O 2−y A y of the second electrode active material, a molar amount of manganese (Mn) is greater than 40 mol % and less than 60 mol % with respect to a total molar amount of M′ in LiM′O 2−y A y of the second electrode active material.

4. The electrode active material according to claim 2 , wherein a weight ratio of Li 2 MnO 3−y′ A y′ to the LiM′O 2−y A y in the second electrode active material being 5:95 to 95:5.

5. The electrode active material according to claim 1 , wherein a weight ratio of the first electrode active material to the second electrode active material is 5:95 to 95:5.

6. The electrode active material according to claim 1 , wherein an average particle diameter (D50) of the first electrode active material is 3 μm to 20 μm.

7. The electrode active material according to claim 1 , wherein an average particle diameter (D50) of the second electrode active material is 3 μm to 20 μm.

8. The electrode active material according to claim 4 , wherein an average particle diameter (D50) of Li 2 MnO 3−y′ A y′ of the second electrode active material is 3 μm to 20 μm, and an average particle diameter (D50) of LiM′O 2−y A y of the second electrode active material is 3 μm to 20 μm.

9. The electrode active material according to claim 1 , wherein the first electrode active material has a globular shape, an oval shape, a spindle shape, a scale shape, a fiber shape, a stick shape, a core-shell shape or an amorphous shape.

10. The electrode active material according to claim 1 , wherein the second electrode active material is a globular shape, an oval shape, a spindle shape, a scale shape, a fiber shape, a stick shape, a core-shell shape or an amorphous shape.

11. The electrode active material according to claim 1 , wherein the first electrode active material further comprises a conductive coating layer present in a surface, a thickness of the conductive coating layer being 0.1 nm to 100 nm.

12. The electrode active material according to claim 1 , wherein the second electrode active material further comprises a conductive coating layer present in a surface, a thickness of the conductive coating layer being 0.1 nm to 100 nm.

13. The electrode active material according to claim 4 , wherein Li 2 MnO 3−y′ A y′ of the second electrode active material further comprises a conductive coating layer present in a surface, a thickness of the conductive coating layer being 0.1 nm to 100 nm.

14. The electrode active material according to claim 4 , wherein LiM′O 2−y A y of the second electrode active material further comprises a conductive coating layer present in a surface, a thickness of the conductive coating layer being 0.1 nm to 100 nm.

15. The electrode active material according to claim 1 , wherein the first electrode active material is in the form of secondary particles composed of primary particles, porosity of the secondary particles being 1% to 50%.

16. The electrode active material according to claim 1 , wherein the second electrode active material is in the form of secondary particles composed of primary particles, porosity of the secondary particles being 1% to 50%.

17. The electrode active material according to claim 4 , wherein Li 2 MnO 3−y′ A y′ of the second electrode active material is in the form of secondary particles composed of primary particles, porosity of the secondary particles being 1% to 50%.

18. The electrode active material according to claim 4 , wherein LiM′O 2−y A y of the second electrode active material is in the form of secondary particles composed of primary particles, porosity of the secondary particles being 1% to 50%.

19. The electrode active material according to claim 11 , wherein the conductive coating layer comprises one or more conductive particles.

20. The electrode active material according to claim 19 , wherein the conductive coating layer comprises conductive carbon black.

21. The electrode active material according to claim 20 , wherein the conductive carbon black is at least one selected from the group consisting of acetylene black, Ketjen black, furnace black, oil-furnace black, Columbia carbon, channel black, lamp black and thermal black.

22. A lithium secondary battery comprising the electrode active material according to claim 1 as a positive electrode active material.

23. The lithium secondary battery according to claim 22 , comprising a carbon based material and/or Si as a negative electrode active material.

24. The lithium secondary battery according to claim 22 , wherein the lithium secondary battery is one selected from the group consisting of a lithium ion battery, a lithium ion polymer battery and a lithium polymer battery.

25. A battery pack comprising the lithium secondary battery according to claim 22 .

26. A device using the battery pack according to claim 25 as an energy source.

27. The electrode active material of claim 1 , wherein the molar ratio of lithium to metals in the second electrode active material is 1.2:1 or more 1.25:1.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2021
From: LG CHEM, LTD.
To: LG ENERGY SOLUTION, LTD.
Reel/Frame 058295/0068 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2016
From: HAH, HOE JIN; KIM, KYOUNG HO; KIM, IL HONG; KIM, JE YOUNG
To: LG CHEM, LTD.
Reel/Frame 037560/0351 →