Integral cooling for LED lighting source
An illumination device comprises a lighting module that itself includes one or more LEDs; a driver module, physically separate from the lighting module, and comprising for supplying power to the one or more LEDs; a flexible conduit electrically connecting the driver module to the lighting module; an air pathway following the conduit; and a cooling facility for directing air through the lighting module and the driver module, such that the air passes through the air pathway.
1. A retrofit illumination fixture device comprising:
a lighting module comprising one or more LEDs, and a heat sink;
a mounting and alignment bracket coupled to the heat sink, the mounting and alignment bracket configured for rigid attachment to a building;
a driver module, physically separate from the lighting module, and comprising circuitry for supplying power to the one or more LEDs;
a flexible conduit containing an interior hollow tube for a wire chase, and an exterior hollow tube for an air pathway that is positioned encircling the interior hollow tube for the wire chase, and one or more electrical connection wires within the interior hollow tube for that is for the wire chase electrically connecting the driver module to the lighting module, wherein the interior hollow tube for the wire chase is comprised of a corrugated metal; and
a fan for directing air through the lighting module and the driver module, the air passing through the air pathway of the flexible conduit.
2. The retrofit illumination fixture device of claim 1 , wherein the fan is powered by the driver module.
3. The retrofit illumination fixture device of claim 1 , further comprising:
a sensor for sensing a temperature of at least one of the LEDs; and
a controller, operatively coupled to the sensor, for controlling operation of the fan based at least in part on the sensed temperature.
4. The retrofit illumination fixture device of claim 3 , wherein the driver module and the sensor are configured to track time, a temperature of the LED, and a drive current of at least one of the LEDs.
5. The retrofit illumination fixture device of claim 4 , wherein the controller controls operation of the fan based on a calculated expected degradation of a light output or life of at least one of the LEDs.
6. The retrofit illumination fixture device of claim 1 , wherein the fan is disposed in the lighting module.
7. The retrofit illumination fixture device of claim 1 , wherein the fan is disposed in the driver module.
8. The retrofit illumination fixture device of claim 1 , wherein the fan is disposed between the lighting module and the driver module.
9. The retrofit illumination fixture device of claim 1 , wherein the fan is disposed outside both of the modules.
10. The retrofit illumination fixture device of claim 1 , wherein the fan is configured to draw air through one of the modules and blow air through the other module.
11. The retrofit illumination fixture of claim 1 , wherein the mounting and alignment bracket couples to the flexible conduit.
12. The retrofit illumination fixture of claim 11 , wherein the mounting and alignment bracket couples to the flexible conduit via one or more arcuate clamps.
13. A retrofit fixture assembly for replacing a recessed can downlight (RCD) comprising:
a lighting module comprising one or more LEDs;
a driver module, physically separate from the lighting module, and comprising circuitry for supplying power to the one or more LEDs;
a flexible conduit comprising a corrugated metal hollow tube and one or more electrical connection wires within the corrugated metal hollow tube for electrically connecting the driver module to the lighting module;
a second flexible hollow tube coaxially surrounding the flexible conduit comprising the corrugated metal hollow tube to provide that the flexible conduit comprising the corrugated metal hollow tube is inside the second flexible hollow tube, and
a fan mounted within the driver module for directing air through the second flexible hollow tube being pulled from the lighting module to the driver module for cooling both of the driver module and the lighting module, wherein the corrugated metal hollow tube protects the metal electrical wires from heat from the air being directed through the second flexible hollow tube during operation of said retrofit fixture assembly for replacing said recessed can downlight (RCD).