IP Library Granted Patent US 9,577,481
Granted Patent B2
US 9,577,481 · App. 14/790,648 · Granted Feb 21, 2017

Rotor for an electric machine and electric machine including the same

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Quick Facts
Patent No.
US 9,577,481
App. No.
14/790,648
Granted
Feb 21, 2017
Kind
B2
Abstract

A rotor as disclosed for an electric machine which includes a rotor core having a plurality of rotor sheets stacked in an axial direction, each of the plurality of rotor sheets having a plurality of flux paths made of a material of high permeance, a plurality of flux barriers made of a material of low permeance, a plurality of bridges made of a material of high permeance, each of the plurality of bridges extending across a corresponding flux barrier, and at least one axial magnet located axially adjacent a corresponding bridge and configured to saturate the corresponding bridge, each axial magnet being axially pressed between two elements at least one of which is a bridge corresponding to the axial magnet.

Claims (31)

1. A rotor for an electric machine comprising:

a rotor core having a plurality of flux guide sections located along a circumferential direction of the rotor core, each of the plurality of flux guide sections establishing a plurality of flux paths made of a material of high permeance and a plurality of flux barriers made of a material of low permeance located alternately along a radial direction of the flux guide section, each of the plurality of flux barriers extending from a first extremity to a second extremity, the first and the second extremities being situated adjacent a surface of the rotor core and being spaced apart from one another in a circumferential direction, each of the plurality of flux barriers defining a corresponding imaginary centre line extending from a first point on a rotor surface to a second point on a rotor surface, the first point and the second point being spaced apart from one another at the rotor surface in a circumferential direction of the rotor, the rotor core including:

a plurality of bridges made of a material of high permeance, each of the plurality of bridges extending across a corresponding flux barrier;

a plurality of permanent magnets, each one of which is located adjacent a corresponding bridge and configured to saturate the corresponding bridge, a magnetization direction of each of the plurality of permanent magnets diverging from a direction in which the corresponding bridge extends across the flux barrier; and

a plurality of rotor sheets having stacked in an axial direction, each of the plurality of rotor sheets comprising a plurality of flux guide sections located along a circumferential direction of the rotor sheet, the plurality of flux guide sections of the rotor core being formed by the plurality of flux guide sections of the stacked rotor sheets, and the plurality of permanent magnets include at least one axial magnet located axially adjacent a corresponding bridge, each axial magnet being axially pressed between two elements at least one of which is a bridge corresponding to the axial magnet.

2. A rotor according to claim 1 , wherein the magnetization direction of each of the plurality of permanent magnets is substantially perpendicular to the direction in which the corresponding bridge extends across the flux barrier.

3. A rotor according to claim 1 , wherein a total volume of a permanent magnet corresponding to a bridge is not more than five times a volume of the bridge.

4. A rotor according to claim 1 , wherein each flux barrier across which there extends at least one bridge having an associated permanent magnet has a length along the corresponding imaginary centre line which is multiple compared to a total length of said associated permanent magnet along the corresponding imaginary centre line.

5. A rotor according to claim 1 , wherein the plurality of bridges comprises:

intermediate bridges each one of which interrupts a corresponding flux barrier.

6. A rotor according to claim 5 , wherein at least part of the intermediate bridges are quadrature axis bridges, each quadrature axis bridge being positioned such that a quadrature axis of the rotor traverses the quadrature axis bridge.

7. A rotor according to claim 1 , wherein the plurality of bridges comprises:

peripheral bridges, each peripheral bridge traversing corresponding flux barrier at an outer end of the flux barrier.

8. A rotor according to claim 1 , wherein the plurality of flux guide sections of each of the plurality of rotor sheets comprises:

a first flux guide section in which a first number of the plurality of flux barriers has an intermediate bridge, and a second flux guide section in which a second number of the plurality of flux barriers has an intermediate bridge, the first number being different than the second number.

9. A rotor according to claim 1 , wherein each of the plurality of rotor sheets comprises:

more bridges having an associated permanent magnet close to the centre axis of the rotor sheet than further from the centre axis of the rotor sheet.

10. An electric machine comprising:

a rotor and a stator, wherein the rotor of the electric machine is configured as a rotor according to claim 1 .

11. A rotor according to claim 2 , wherein a total volume of a permanent magnet corresponding to a bridge is not more than five times a volume of the bridge.

12. A rotor according to claim 11 , wherein each flux barrier across which there extends at least one bridge having an associated permanent magnet has a length along the corresponding imaginary centre line which is multiple compared to a total length of said associated permanent magnet along the corresponding imaginary centre line.

13. A rotor according to claim 12 , wherein the plurality of bridges comprises:

intermediate bridges each one of which interrupts a corresponding flux barrier.

14. A rotor according to claim 13 , wherein the plurality of bridges comprises:

peripheral bridges, each peripheral bridge traversing corresponding flux barrier at an outer end of the flux barrier.

15. A rotor according to claim 14 , wherein the plurality of flux guide sections of each of the plurality of rotor sheets comprises:

a first flux guide section in which a first number of the plurality of flux barriers has an intermediate bridge, and a second flux guide section in which a second number of the plurality of flux barriers has an intermediate bridge, the first number being different than the second number.

16. A rotor according to claim 15 , wherein each of the plurality of rotor sheets comprises:

more bridges having an associated permanent magnet close to the centre axis of the rotor sheet than further from the centre axis of the rotor sheet.

17. An electric machine comprising:

a rotor and a stator, wherein the rotor of the electric machine is configured as a rotor according to claim 16 .

Assignments (3)
MERGER Recorded Nov 22, 2016
From: ABB TECHNOLOGY AG
To: ABB SCHEWIZ AG
Reel/Frame 040663/0206 →
MERGER Recorded Nov 15, 2016
From: ABB TECHNOLOGY LTD.
To: ABB SCHWEIZ AG
Reel/Frame 040621/0853 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 6, 2015
From: KOLEHMAINEN, JERE
To: ABB TECHNOLOGY AG
Reel/Frame 036733/0799 →