System and method for image receiving surface treatment in an indirect inkjet printer
An inkjet printer applies a layer of a hydrophilic composition, which includes a liquid carrier, a humectant with a high boiling point, and an absorption agent, to an image receiving surface of an indirect image receiving member. A dryer in the printer removes a portion of the liquid carrier from the layer of hydrophilic composition to form a dried layer of an absorption agent on the image receiving surface and an aqueous ink image is formed on the dried layer. The aqueous ink image and the dried layer are transferred to a surface of a print medium as the aqueous ink image, the dried layer of the hydrophilic composition with the humectant, and print medium move through a transfix nip formed between the indirect image receiving member and a transfix member.
1. An inkjet printer comprising:
an indirect image receiving member having an image receiving surface configured to move in a process direction in the inkjet printer;
a surface maintenance unit having a reservoir containing a hydrophilic composition comprising a liquid carrier, a humectant, and an absorption agent to the image receiving surface, the surface maintenance unit being configured to apply the hydrophilic composition to the indirect receiving member at a predetermined thickness;
a dryer positioned and configured to direct air having a temperature that is below a boiling point of the humectant by at least 50 degrees Celsius towards the image receiving surface to remove at least a portion of the liquid carrier from the layer of hydrophilic composition after the surface maintenance unit has applied the hydrophilic composition to the image receiving surface to form a dried layer of the absorption agent;
a plurality of inkjets configured to eject aqueous ink onto the dried layer of the absorption agent to form an aqueous ink image on the image receiving surface of the image receiving member; and
a transfix member that engages the image receiving member to form a transfix nip, the transfix member being configured to apply pressure to a print medium moving through the transfix nip as the aqueous ink image on the dried layer of absorption agent moves through the transfix nip to transfix the aqueous ink image, the dried layer of absorption agent that receives the aqueous ink, and the dried layer of absorption agent with the humectant to a surface of the print medium.
2. The inkjet printer of claim 1 wherein the liquid carrier is water.
3. The inkjet printer of claim 1 further comprising:
a cleaning unit positioned and configured to remove residual dried layer of absorption agent and ink from the image receiving surface that is not transferred to the print medium prior to the surface maintenance unit applying the hydrophilic composition to the image receiving surface.
4. The printer of claim 1 further comprising:
another dryer positioned and configured to direct air having a temperature below the boiling point of the humectant by at least 50 degrees Celsius to remove a portion of liquid solvent from the aqueous ink image formed on the dried layer of absorption agent.
5. The printer of claim 1 , the surface maintenance unit further comprising:
a roller partially submerged in the reservoir and engaging the image receiving surface, the roller being configured to rotate in response to the movement of the image receiving member in the process direction to draw the hydrophilic composition having the humectant from the reservoir and form the layer of the hydrophilic composition with the humectant on the image receiving surface.
6. The printer of claim 1 , the surface maintenance unit being configured to form the layer of the hydrophilic composition with the predetermined thickness being between 1 μm and 10 μm.
7. The printer of claim 1 , the dryer being configured to remove the portion of the liquid carrier from the layer of hydrophilic composition to form the dried layer of absorption agent with a thickness of the absorption agent being between 0.1 μm and 1 μm.
8. The printer of claim 1 , the dryer being further configured to heat the air to a temperature in a range of about 50 to about 100 degrees Celsius below a boiling point of the humectant.
9. The printer of claim 1 , the plurality of inkjets further comprising:
a first plurality of inkjets configured to eject aqueous ink of a first color onto the dried layer; and
a second plurality of inkjets configured to eject aqueous ink of a second color onto the dried layer after the first plurality of inkjets eject the aqueous ink of the first color.
10. The printer of claim 9 further comprising:
a first dryer positioned the first plurality of inkjets and the second plurality of inkjets, the first drying being configured to direct air having a temperature at least 50 degrees Celsius below the boiling point of the humectant to remove a portion of liquid solvent from the aqueous ink of the first color formed on the dried layer by the first plurality of inkjets before the second plurality of inkjets eject aqueous ink of the second color onto the ink of the first color; and
a second dryer positioned and configured to direct air having a temperature at least 50 degrees Celsius below the boiling point of the humectant to remove a portion of liquid solvent from the aqueous ink of the first color and the aqueous ink of the second color formed on the dried layer after the second plurality of inkjets has ejected the aqueous ink of the second color onto the dried layer.
11. The printer of claim 1 wherein the humectant is glycerol, ethylene glycol, propylene glycol, or a mixture of glycerol with either ethylene glycol or propylene glycol.
12. The printer of claim 1 , the absorption agent in the dried layer further comprising:
a material that swells in response to absorption of the liquid solvent from the aqueous ink.
13. The printer of claim 12 wherein the absorption agent in the dried layer is substantially impermeable to colorant in the aqueous ink.
14. The printer of claim 1 wherein the humectant is about 20 percent to about 85 percent of a mass of the dried layer.
15. The printer of claim 1 wherein the humectant is about 20 percent to about 85 percent of a volume of the dried layer.
16. The printer of claim 1 , wherein the dried layer of absorption agent is configured to enable a portion of a liquid solvent in the aqueous ink to permeate a region of the dried layer of absorption layer that receives the aqueous ink to reduce a level of adhesion between the region of the dried layer of absorption layer and the image receiving surface.
17. A method of operating an inkjet printer comprising:
moving an image receiving surface of an indirect image receiving member in a process direction through the inkjet printer past a surface maintenance unit, a dryer, a plurality of inkjets, and a transfix nip;
applying a layer of hydrophilic composition comprising a liquid carrier, a humectant, and an absorption agent to the image receiving surface with the surface maintenance unit, the layer of hydrophilic composition on the image receiving surface having a predetermined thickness;
drying the layer of hydrophilic composition with air from the dryer having a temperature that is at least 50 degrees Celsius below a boiling point of the humectant to remove at least a portion of the liquid carrier from the layer of the hydrophilic composition to form a dried layer of the absorption agent on the image receiving surface;
ejecting ink drops of an aqueous ink with the plurality of inkjets to form an aqueous ink image on the dried layer of the absorption agent; and
applying pressure with a transfix member to the image receiving surface of the indirect image receiving member to transfix the aqueous ink image, the dried layer that receives the aqueous ink, and the dried layer of the absorption agent with the humectant to a surface of a print medium moving through the transfix nip between the transfix member and the indirect image receiving member.
18. The method of claim 17 wherein the liquid carrier in the applied hydrophilic composition is water.
19. The method of claim 17 wherein the humectant in the applied hydrophilic composition is glycerol, ethylene glycol, propylene glycol, or a mixture of glycerol with either ethylene glycol or propylene glycol.
20. The method of claim 17 further comprising:
moving the image receiving surface in the process direction past another dryer located between the plurality of inkjets and the transfix nip; and
drying the aqueous ink image with air from the other dryer having a temperature at least 50 degrees Celsius below the boiling point of the humectant to remove a portion of liquid solvent from the aqueous ink image formed on the dried layer of absorption agent.
21. The method of claim 17 further comprising:
applying the layer of the hydrophilic composition to the image receiving surface with a roller in the surface maintenance unit that rotates in response to the movement of the image receiving surface and draws the hydrophilic composition and humectant from a reservoir to form the layer of hydrophilic composition on the image receiving surface at the predetermined thickness.
22. The method of claim 17 further comprising:
heating the air that dries the layer of hydrophilic composition to a temperature that is in a range of about 50 degrees Celsius to about 100 degrees Celsius below the boiling point of the humectant.
23. The method of claim 17 wherein the humectant is about 20 percent to about 85 percent of a mass of the dried layer.
24. The method of claim 17 wherein the humectant is about 20 percent to about 85 percent of a volume of the dried layer.