IP Library Granted Patent US 10,426,465
Granted Patent B1
US 10,426,465 · App. 14/796,971 · Granted Oct 1, 2019

Mechanical, hose-less, cable-less, re-usable dynamic compression bone staple delivery device with attributes built into handle

Inventor: Russell W. Wade (Laguna Niguel, CA)
Assignee: Zimmer, Inc.
A61B17/0682A61B17/0642A61B2017/07271
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Quick Facts
Patent No.
US 10,426,465
App. No.
14/796,971
Granted
Oct 1, 2019
Kind
B1
Abstract

A device for deploying a staple into desired bone has a staple cartridge for retaining a bone staple and a spring-loaded plunger shaft having a distal end proximal to the bone staple, the plunger shaft being retained in a proximal orientation by a latch. Squeezing a trigger releases the latch, so that the plunger shaft moves to its distal position, striking the staple and deploying the staple distally into a bone site. An additional method step, in the event that one wishes to deploy a differently sized staple, involves detaching the staple cartridge from the device and attaching a differently-sized staple cartridge to the device.

Claims (34)

1. A compression bone staple delivery system, comprising:

a housing;

a handle attached to the housing;

a shaft disposable within the housing, movable between a proximal orientation and a distal orientation and positionable so that a distal end of the shaft impacts a staple for deploying the staple distally into a desired bone site when the shaft is moved from the proximal orientation to the distal orientation;

a spring configured to bias the shaft toward the distal orientation;

a latch configured to retain the shaft in the proximal orientation;

a coupling attachable to a distal end of the housing;

a staple cartridge housed within the coupling; and

a latch release, the latch release being actuatable to move the latch to a non-restraining orientation so that the shaft moves to the distal orientation, thereby deploying the staple from a position in the staple cartridge into the desired bone site.

2. The system as recited in claim 1 ; wherein the spring comprises a compression spring captured between a proximal end of the shaft and a proximal end of the housing in a compressed orientation so that energy is stored for release to drive the shaft distally when the latch is disengaged from the shaft by the latch release.

3. The system as recited in claim 1 ; wherein the latch comprises a pawl for engagement with the shaft, and the latch release comprises a trigger for moving the pawl.

4. The system as recited in claim 3 , and further comprising a compression spring for biasing the pawl to retain the shaft in the distal orientation.

5. The system as recited in claim 4 , and further comprising a torsion spring for biasing the trigger against moving the pawl to release the shaft.

6. The system as recited in claim 1 , and further comprising a plunger connectable to a proximal end of the shaft, and a plunger knob which is actuatable proximally to retract the shaft in a proximal direction.

7. The system as recited in claim 1 , wherein the coupling comprises a proximal mounting portion configured to attach the coupling to the distal end of the housing.

8. The system as recited in claim 1 , wherein the staple cartridge comprises a retainer portion having a concave recess configured for receiving a bridge of a staple.

9. The system as recited in claim 1 , wherein the staple cartridge comprises a lower portion configured for attaching the staple cartridge to the coupling.

10. The system as recited in claim 1 , wherein the coupling is configured to retain interchangeable staple cartridges of differing sizes.

11. A compression bone staple delivery system, comprising:

a housing;

a handle attached to the housing;

a shaft disposable within the housing, movable between a proximal orientation and a distal orientation and positionable so that a distal end of the shaft impacts a staple for deploying the staple distally into a desired bone site when the shaft is moved from the proximal orientation to the distal orientation;

a spring configured to bias the shaft toward the distal orientation;

a pawl configured for engagement with and restraining the shaft in the proximal orientation;

a coupling attachable to a distal end of the housing;

a staple cartridge configured to be housed within the coupling;

a trigger, the trigger being actuatable to move the pawl to a non-restraining orientation so as to allow the shaft to move to the distal orientation, thereby deploying the staple from a position in the staple cartridge into the desired bone site; and

a compression spring configured for biasing the pawl to retain the shaft in the distal orientation.

12. The system as recited in claim 11 , and further comprising a torsion spring configured for biasing the trigger against moving the pavvl to release the shaft.

13. The system as recited in claim 11 and further comprising a plunger connectable to a proximal end of the shaft, and a plunger knob which is actuatable proximally to retract the shaft in a proximal direction.

14. The system as recited in claim 11 , wherein the coupling comprises a proximal mounting portion configured for attaching the coupling to the distal end of the housing.

15. The system as recited in claim 14 , wherein the coupling is configured to retain interchangeable staple cartridges of differing sizes.

16. The system as recited in claim 14 , wherein the staple cartridge comprises a retainer portion having a concave recess configured for receiving a bridge of a staple.

17. The system as recited in claim 14 , wherein the staple cartridge comprises a lower portion configured for attaching the staple cartridge to the coupling.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 26, 2016
From: WADE, RUSSELL W.
To: DALLEN MEDICAL, INC.
Reel/Frame 039858/0930 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 31, 2016
From: DALLEN MEDICAL, INC.
To: ZIMMER, INC.
Reel/Frame 039595/0425 →
Continuity (1)
Provisional Application 62023043 · Jul 10, 2014
Cited By (1)
US 12,708,380