Motorized blade rest apparatus and grinding system with motorized blade rest apparatus
A motorized blade rest apparatus for a grinding system includes a carriage, a ram assembly, a work rest assembly, a motor, and a computer processor. The carriage moves a regulating wheel along a first axis towards and away from a work wheel. The ram assembly, which moves along a second axis parallel to the first axis, supports the carriage and the work rest assembly. The work rest assembly includes first and second slide portions and a work rest blade. The first slide portion is mounted on the ram assembly. The second slide portion, which is movable relative to the first slide portion, moves along a third axis perpendicular to the first axis. The work rest blade is mounted on the second slide portion. The motor is coupled to the second slide portion, and the computer processor controls the motor to move the second slide portion along the third axis.
1. A motorized blade rest apparatus for a grinding system, the apparatus comprising:
a movable carriage structured for supporting a regulating wheel for movement along a first axis towards and away from a work wheel;
a movable ram assembly structured for movement along a second axis towards and away from the work wheel, wherein the carriage is supported by the ram assembly, and wherein the first axis is parallel to the second axis;
a work rest assembly supported by the ram assembly, the work rest assembly including:
a first slide portion mounted on the ram assembly,
a movable second slide portion structured for movement along a third axis perpendicular to the first axis, the second slide portion being movable relative to the first slide portion, and
a work rest blade mounted on the second slide portion and structured to support a workpiece to be ground by the work wheel;
a work rest motor operatively coupled to the second slide portion to move the second slide portion along the third axis; and
a computer processor operatively coupled to the work rest motor and programmed to control the work rest motor to controllably move the second slide portion along the third axis.
2. The motorized blade rest apparatus according to claim 1 , further comprising a first motor operatively coupled to the carriage, wherein the computer processor is operatively coupled to the first motor and is programmed to control the first motor to controllably move the carriage along the first axis towards and away from the work wheel.
3. The motorized blade rest apparatus according to claim 2 , wherein the computer processor controls the work rest motor independently of the first motor, such that the second slide portion is controlled to move along the third axis independently of movement of the carriage along the first axis.
4. The motorized blade rest apparatus according to claim 3 , wherein the computer processor controls the first motor and the work rest motor to move the carriage and the second slide portion simultaneously, such that the second slide portion is controlled to move along the third axis while the carriage is moved along the first axis.
5. The motorized blade rest apparatus according to claim 2 , further comprising a second motor operatively coupled to the ram assembly, wherein the computer processor is operatively coupled to the second motor and is programmed to control the second motor to controllably move the ram assembly along the second axis towards and away from the work wheel.
6. The motorized blade rest apparatus according to claim 5 , wherein the computer processor controls the first motor, the second motor, and the work rest motor independently of each other, such that the carriage, the second slide portion, and the ram assembly are controllably movable independent of each other.
7. The motorized blade rest apparatus according to claim 1 , wherein, during a grinding operation on the workpiece, the work rest motor is controlled by the computer processor to move the second slide portion along the third axis while the workpiece is being ground.
8. The motorized blade rest apparatus according to claim 1 , wherein the computer processor is programmed to control the work rest motor to controllably move the second slide portion such that the workpiece is ground to a predetermined shape.
9. The motorized blade rest apparatus according to claim 2 , wherein, during a grinding operation on the workpiece, the first motor is controlled by the computer processor to move the carriage along the first axis and the work rest motor is controlled by the computer processor to move the second slide portion along the third axis while the workpiece is being ground.
10. The motorized blade rest apparatus according to claim 9 , wherein, the first motor and the work rest motor are controlled by the computer processor to move the carriage and the second slide portion simultaneously while the workpiece is being ground.
11. The motorized blade rest apparatus according to claim 9 , wherein, the first motor and the work rest motor are controlled by the computer processor to move the carriage and the second slide portion sequentially while the workpiece is being ground.
12. The motorized blade rest apparatus according to claim 1 , wherein the second slide portion is mounted for movement on a rail supported by the first slide portion.
13. The motorized blade rest apparatus according to claim 1 , further comprising a carriage rail on which the carriage is mounted for movement along the first axis.
14. The motorized blade rest apparatus according to claim 1 , wherein the work rest motor is a stepper motor.
15. The motorized blade rest apparatus according to claim 1 , further comprising a ram-assembly rail on which the ram assembly is mounted for movement along the second axis.
16. The motorized blade rest apparatus according to claim 1 , wherein the work rest motor is a servo motor.
17. The motorized blade rest apparatus according to claim 1 , wherein the work rest motor includes an encoder.
18. The motorized blade rest apparatus according to claim 17 , wherein the encoder is one of: a linear encoder, a rotary encoder, and an open encoder.
19. The motorized blade rest apparatus according to claim 1 , wherein the work rest motor does not include an encoder.
20. A grinding system comprising:
a work wheel arranged to grind a workpiece;
a grinding motor arranged to cause rotation of the work wheel;
a regulating wheel arranged to brace the workpiece against the work wheel during grinding;
a motorized blade rest apparatus arranged to hold and transport the workpiece during grinding, the apparatus including:
a movable carriage structured for supporting the regulating wheel for movement along a first axis towards and away from the work wheel,
a movable ram assembly structured for movement along a second axis towards and away from the work wheel, wherein the carriage is supported by the ram assembly, and wherein the first axis is parallel to the second axis,
a work rest assembly supported by the ram assembly, the work rest assembly including:
a first slide portion mounted on the ram assembly,
a movable second slide portion structured for movement along a third axis perpendicular to the first axis, the second slide portion being movable relative to the first slide portion, and
a work rest blade mounted on the second slide portion and structured to support the workpiece to be ground by the work wheel,
a work rest motor operatively coupled to the second slide portion to move the second slide portion along the third axis; and
a computer processor operatively coupled to the work rest motor and programmed to control the work rest motor to controllably move the second slide portion along the third axis.
21. The grinding system according to claim 20 , further comprising a first motor operatively coupled to the carriage, wherein the computer processor is operatively coupled to the first motor and is programmed to control the first motor to controllably move the carriage along the first axis towards and away from the work wheel.
22. The grinding system according to claim 21 , wherein the computer processor controls the work rest motor independently of the first motor, such that the second slide portion is controlled to move along the third axis independently of movement of the carriage along the first axis.
23. The grinding system according to claim 22 , wherein the computer processor controls the first motor and the work rest motor to move the carriage and the second slide portion simultaneously, such that the second slide portion is controlled to move along the third axis while the carriage is moved along the first axis.
24. The grinding system according to claim 21 , further comprising a second motor operatively coupled to the ram assembly, wherein the computer processor is operatively coupled to the second motor and is programmed to control the second motor to controllably move the ram assembly along the second axis towards and away from the work wheel.
25. The grinding system according to claim 24 , wherein the computer processor controls the first motor, the second motor, and the work rest motor independently of each other, such that the carriage, the second slide portion, and the ram assembly are controllably movable independent of each other.
26. The grinding system according to claim 20 , wherein, during a grinding operation on the workpiece, the work rest motor is controlled by the computer processor to move the second slide portion along the third axis while the workpiece is being ground.
27. The grinding system according to claim 20 , wherein the computer processor is programmed to control the work rest motor to controllably move the second slide portion such that the workpiece is ground to a predetermined shape.
28. The grinding system according to claim 21 , wherein, during a grinding operation on the workpiece, the first motor is controlled by the computer processor to move the carriage along the first axis and the work rest motor is controlled by the computer processor to move the second slide portion along the third axis while the workpiece is being ground.
29. The grinding system according to claim 28 , wherein, the first motor and the work rest motor are controlled by the computer processor to move the carriage and the second slide portion simultaneously while the workpiece is being ground.
30. The grinding system according to claim 28 , wherein, the first motor and the work rest motor are controlled by the computer processor to move the carriage and the second slide portion sequentially while the workpiece is being ground.
31. The grinding system according to claim 20 , wherein the second slide portion is mounted for movement on a rail supported by the first slide portion.
32. The grinding system according to claim 20 , further comprising a carriage rail on which the carriage is mounted for movement along the first axis.
33. The grinding system according to claim 20 , wherein the work rest motor is a stepper motor.
34. The grinding system according to claim 20 , further comprising a ram-assembly rail on which the ram assembly is mounted for movement along the second axis.
35. The grinding system according to claim 20 , wherein the work rest motor is a servo motor.
36. The grinding system according to claim 20 , wherein the work rest motor includes an encoder.
37. The grinding system according to claim 36 , wherein the encoder is one of: a linear encoder, a rotary encoder, and an open encoder.
38. The grinding system according to claim 20 , wherein the work rest motor does not include an encoder.
39. A method of grinding a workpiece using a grinding system, the method comprising steps of:
loading the workpiece in a motorized blade rest apparatus of the system, the apparatus including:
a movable carriage structured for supporting a regulating wheel for movement along a first axis towards and away from a work wheel,
a movable ram assembly structured for movement along a second axis towards and away from the work wheel, wherein the carriage is supported by the ram assembly, and wherein the first axis is parallel to the second axis,
a work rest assembly supported by the ram assembly, the work rest assembly including:
a first slide portion mounted on the ram assembly,
a movable second slide portion structured for movement along a third axis perpendicular to the first axis, the second slide portion being movable relative to the first slide portion, and
a work rest blade mounted on the second slide portion and structured to support a workpiece to be ground by the work wheel;
a work rest motor operatively coupled to the second slide portion to move the second slide portion along the third axis, and
a computer processor operatively coupled to the work rest motor and programmed to control the work rest motor to controllably move the second slide portion along the third axis; and
controlling, via the computer processor, the work rest motor to move the second slide portion along the third axis during a grinding operation on the workpiece.
40. The method of grinding a workpiece according to claim 39 , wherein, in the controlling step, the second slide portion is moved during grinding of the workpiece by the work wheel.
41. The method of grinding a workpiece according to claim 39 , wherein, in the controlling step, the second slide portion is moved when the work wheel is not grinding the workpiece.