GAS CYLINDER COUNTING SYSTEM
A gas cylinder counting apparatus that has bins with aligned parallel rows of industrial gas cylinders stored in a cage having upright posts with gas cylinder movement detectors. Gas cylinders in each bin are separated from each other to form a cylinder array. Proximity sensors attached to posts count cylinder removals by changes of state of the cylinder array and report removal of a cylinder from the bin to a local server. When gas cylinders are removed from other cages, local servers report to a remote server and to the management software for gas cylinder ordering and delivery.
1 . A gas cylinder counting system comprising:
a cage having a plurality of parallel gas cylinder bins having a width accommodating only one gas cylinder and a depth accommodating several gas cylinders;
a gas cylinder sensor associated with each bin detecting removal of a cylinder from a bin;
a logic device communicating with all sensors having a first logic state signaling a cage state prior to removal of cylinders and other logic states signaling removal of cylinders from bins of the cage.
2 . The apparatus of claim 1 comprising a local server in communication with the gas cylinder sensor for receiving logic state signals of the sensors associated with counted removal of the gas cylinders from the cage.
3 . The apparatus of claim 2 comprising a remote server in communication with the local server having gas cylinder management software whereby gas cylinder removal counts reported by local servers are aggregated in management software for gas cylinder ordering and delivery.
4 . The apparatus of claim 1 wherein the cage has a floor with upwardly extending posts and horizontal rails forming said bins.
5 . The apparatus of claim 1 wherein said proximity sensor is an RFID sensor.
6 . The apparatus of claim 1 wherein said proximity sensor is an ultrasonic sensor.
7 . The apparatus of claim 1 wherein said proximity sensor is a light beam sensor.
8 . The apparatus of claim 1 wherein cables separate gas cylinders in each bin.
9 . The apparatus of claim 8 wherein a cable closes the front of each bin.
10 . The apparatus of claim 1 wherein the number of bins is 3.
11 . A gas cylinder counting system comprising:
a cage having a floor with upright posts joined on by a plurality of horizontal side rails, with some of the posts and side rails spaced apart by a distance slightly greater than the diameter of a tank, with adjacent pairs of parallel side rails defining a gas cylinder bin, the floor having sufficient posts and rails for at least two gas cylinder bins with each bin having an openable front and a back closed by a back rail; and
a gas cylinder sensor attached to at least one post and associated with a logic device having a first logic state signaling a first state relating to gas cylinders in the cage and a second logic state different from the first logic state signaling removal of a gas cylinder from the bin of the cage.
12 . The apparatus of claim 11 comprising a local server in communication with the gas cylinder sensor for receiving logic state signals of the sensors associated with counted removal of the gas cylinders from the cage.
13 . The apparatus of claim 12 comprising a remote server in communication with the local server having gas cylinder management software whereby gas cylinder removal counts reported by local servers are aggregated in management software for gas cylinder ordering and delivery.
14 . The apparatus of claim 11 wherein the rectangular floor is approximately pallet size.
15 . The apparatus of claim 11 wherein said proximity sensor is an RFID sensor.
16 . The apparatus of claim 11 wherein said proximity sensor is an ultrasonic sensor.
17 . The apparatus of claim 11 wherein said proximity sensor is a light beam sensor.
18 . The apparatus of claim 11 wherein cables separate gas cylinders in each bin.
19 . The apparatus of claim 18 wherein a cable closes the front of each bin.
20 . The apparatus of claim 11 wherein the number of bins is 3.