Wall panel connecting system for modular building units
View Patent ↗Disclosed is a connecting system for connecting wall panels to the support frame, and more particularly to the rigid corner support posts of a support frame, of a modular building unit. The connecting system includes a modular bracket assembly and is configured so that two modular connecting brackets attach to each corner vertical support column, which modular brackets are configured to receive the vertical edge of a wall panel. The brackets themselves are configured for easy replacement and/or adjustment through minimal effort, are fully symmetrical to allow use of bracket elements at varied locations, and may be replaced or adjusted particularly without removing, altering, or otherwise disturbing the corner vertical support column of the frame of the modular building unit.
1. A wall panel connecting system for a modular building unit, comprising:
a modular building unit corner support post fixedly attached to a frame of said modular building unit, said corner support post having a first exterior face, a second exterior face, a first interior face, and a second interior face;
a plurality of wall panels; and
a first modular wall panel connector configured for attachment to said first interior face of said corner support post, and a second modular wall panel connector configured for attachment to said second interior face of said corner support post, each said modular wall panel connector further comprising a pair of brackets, and each of said pair of brackets further comprising:
an exterior portion having a first distal end and a second distal end, the first distal end detachably connectable to one of said first interior face and said second interior face of said corner support post and said second distal end positioned to abut one of said wall panels at an exterior face of said wall panel; and
an interior portion having a first distal end and a second distal end, the first distal end of the interior portion detachably connectable to said exterior portion and to one of said first interior face and said second interior face of said corner support post and said second distal end of said interior portion positioned to abut said wall panel at an interior face of said wall panel,
said corner support post further comprising a first connecting flange extending from said first interior face toward an interior of said corner support post, and a second connecting flange extending from said second interior face toward said interior of said corner support post;
each said exterior portion of said brackets further comprising the first distal end thereof having an exterior connecting arm configured for positioning against and removable attachment to one of said first and second connecting flanges of said corner support post; and
each said interior portion of said brackets further comprising the first distal end thereof having an interior connecting arm configured for positioning against said exterior connecting arm of said exterior portion of said modular wall panel connector, and for removable attachment to one of said first and second connecting flanges of said corner support post.
2. The wall panel connecting system of claim 1 , each said exterior portion having the second distal end thereof opposite said exterior connecting arm, and each said interior portion having the second distal end thereof opposite said interior connecting arm, wherein each said exterior portion and each said interior portion are further configured to provide a wall panel receiving opening between said second distal ends of said exterior portion and said interior portion when said interior connecting arm is attached to said exterior connecting arm.
3. The wall panel connecting system of claim 2 , each said interior portion further comprising an interior wall stop arm extending at a right angle from said interior connecting arm and forming a stop to block movement of one of said wall panels toward said corner support post.
4. The wall panel connecting system of claim 1 , each said interior portion further comprising a connection hook at an end of said interior portion opposite said interior connecting arm and positioned to mount a corner trim piece adjacent said corner support post.
5. The wall panel connecting system of claim 4 , further comprising a corner trim member detachably connectable to said connection hook.
6. The wall panel connecting system of claim 1 , further comprising a gasket positioned on an interior face of said exterior portion of said modular wall panel connector and a gasket positioned on an exterior face of said interior portion of modular wall panel connector.
7. A wall panel connecting system for a modular building unit, comprising:
a rigid, fixed modular building unit frame having a plurality of corner support posts, a plurality of bottom rails extending between adjacent pairs of the corner support posts, a plurality of top rails extending between the adjacent pairs of corner support posts, and a plurality of wall panels extending between said corner support posts, said top rails, and said bottom rails, each said corner support post having a first exterior face, a second exterior face, a first interior face, and a second interior face; and
a first modular wall panel connector attached to said first interior face of said corner support post, and a second modular wall panel connector configured for attachment to said second interior face of each said corner support post, each said modular wall panel connector further comprising a pair of brackets, and each of said pair of brackets further comprising:
an exterior portion having a first distal end and a second distal end, the first distal end detachably connected to one of said first interior face and said second interior face of said corner support post and said second distal end abutting one of said wall panels at an exterior face of said wall panel; and
an interior portion having a first distal end and a second distal end, the first distal end thereof detachably connected to one of said exterior portions and to one of said first interior face and said second interior face of said corner support post and said second distal end thereof abutting said one of said wall panels at an interior face of said one of said wall panels;
each said corner support post further comprising a first connecting flange extending from said first interior face toward an interior of said corner support post, and a second connecting flange extending from said second interior face toward said interior of said corner support post;
each said exterior portion of said brackets further comprising the first distal end thereof having an exterior connecting arm positioned against and removably attached to one of said first and second connecting flanges on said corner support post; and
each said interior portion of said brackets further comprising the first distal end thereof having an interior connecting arm positioned against said exterior connecting arm of said exterior portion of said modular wall panel connector, and removably attached to one of said first and second connecting flanges on said corner support post.
8. The wall panel connecting system of claim 7 , each said exterior portion having the second distal end thereof opposite said exterior connecting arm, and each said interior portion having the second distal end thereof opposite said interior connecting arm, each said exterior portion and each said interior portion forming a wall panel receiving opening between said second distal ends of said exterior portion and said interior portion holding an edge of a wall panel.
9. The wall panel connecting system of claim 8 , each said interior portion further comprising an interior wall stop arm extending at a right angle from said interior connecting arm and forming a stop blocking movement of an adjacent wall panel toward said corner support post.
10. The wall panel connecting system of claim 7 , each said interior portion further comprising a connection hook at an end of said interior portion opposite said interior connecting arm.
11. The wall panel connecting system of claim 10 , further comprising a corner trim member detachably connectable to each said connection hook.
12. The wall panel connecting system of claim 7 , further comprising a gasket positioned on an interior face of each said exterior portion of said modular wall panel connector and a gasket positioned on an exterior face of each said interior portion of modular wall panel connector such that each said gasket abuts a face of an adjacent wall panel.