Protection For Elastomeric Materials Used In Down-Hole Tools
Down-hole tools, methods of manufacturing the down-hole tools and methods of running the down-hole tools downhole are generally described herein. The down-hole tools generally include a sealing assembly adapted for use down-hole, wherein the sealing assembly includes: a substrate including an elastomeric material; and a heat shrink film adhered to at least a portion of the substrate, wherein the heat shrink film includes a thickness when adhered to the at least a portion of the substrate in a range of about 7.5 mil to about 30 mil and exhibits an Elmendorf tear strength (as measured by ASTM D-1922) in a range of about 1000 g to about 5000 g.
1 . A down-hole tool comprising:
a sealing assembly adapted for use down-hole, wherein the sealing assembly comprises:
a substrate comprising an elastomeric material; and
a heat shrink film adhered to at least a portion of the substrate, wherein the heat shrink film comprises a thickness when adhered to the at least a portion of the substrate in a range of about 7.5 mil to about 30 mil and exhibits an Elmendorf tear strength (as measured by ASTM D-1922) in a range of about 1000 g to about 5000 g.
2 . The down-hole tool of claim 1 , wherein the sealing assembly is either a packer or a plug.
3 . The down-hole tool of claim 1 , wherein the heat shrink film exhibits a specific gravity (as measured by ASTM D-792) when adhered to the at least a portion of the substrate in a range of about 2.12 to about 2.17.
4 . The down-hole tool of claim 1 , wherein the heat shrink film exhibits a tensile strength (as measured by ASTM D-882) when adhered to the at least a portion of the substrate in a range of about 3000 psi to about 4000 psi.
5 . The down-hole tool of claim 1 , wherein the heat shrink film exhibits a bursting strength (as measured by ASTM D-774) when adhered to the at least a portion of the substrate in a range of about 50 psi to about 250 psi.
6 . The down-hole tool of claim 1 , wherein the heat shrink film exhibits a coefficient of friction (as measured by ASTM D-1894) when adhered to the at least a portion of the substrate in a range of about 0.1 to about 0.3.
7 . The down-hole tool of claim 1 , wherein the heat shrink film exhibits a shrinkability (as measured by ASTM D-2732) when adhered to the at least a portion of the substrate of at least 20% in either a longitudinal direction, a transverse direction, or combinations thereof.
8 . The down-hole tool of claim 1 , wherein the heat shrink film exhibits an elastic modulus (as measured by ASTM D-882) when adhered to the at least a portion of the substrate in a range of about 60,000 psi to about 75,000 psi.
9 . The down-hole tool of claim 1 , wherein the heat shrink film performs within a service temperature range of about −50° F. to about 400° F.
10 . The down-hole tool of claim 1 , wherein the heat shrink film comprises a thermoplastic material.
11 . The down-hole tool of claim 1 , wherein the heat shrink film comprises a fluoropolymer.
12 . The down-hole tool of claim 1 , wherein the heat shrink film comprises a fluorinated ethylene/propylene copolymer.
13 . A method of manufacturing a down-hole tool comprising:
adhering a heat shrink film to one or more elastomeric surfaces of a substrate which forms at least a portion of a component of the down-hole tool, wherein the heat shrink film is adhered to at least a portion of the substrate, wherein the heat shrink film comprises a thickness when adhered to the at least a portion of the substrate in a range of about 7.5 mil to about 30 mil and exhibits an Elmendorf tear strength (as measured by ASTM D-1922) when adhered to the at least a portion of the substrate in a range of about 1000 g to about 5000 g.
14 . The method of claim 13 , wherein the adhering comprises:
contacting the one or more elastomeric surfaces with the heat shrink film; and
applying heat to the heat shrink film to form a seal between the one or more elastomeric surfaces and the heat shrink film.
15 . The method of claim 13 , wherein the heat shrink film is in the form a sleeve.
16 . A method of running a tool down-hole comprising:
providing a down-hole tool comprising:
a sealing assembly adapted for use down-hole, wherein the sealing assembly comprises:
a substrate comprising an elastomeric material; and
a heat shrink film adhered to at least a portion of the substrate, wherein the heat shrink film comprises a thickness when adhered to the at least a portion of the substrate in a range of from about 7.5 mil to about 30 mil and exhibits an Elmendorf tear strength (as measured by ASTM D-1922) in a range of about 1000 g to about 5000 g; and
running the down-hole tool to a down-hole location; and
setting the down-hole tool at the down-hole location.