IP Library Granted Patent US 10,563,457
Granted Patent B2
US 10,563,457 · App. 14/814,352 · Granted Feb 18, 2020

Photovoltaic module hoist

Inventors: Brian D. West (San Rafael, CA); Benjamin T. Materna (San Rafael, CA); William P. Buchanan (San Rafael, CA); Kathryn A. Pesce (San Rafael, CA); Dana K. Noyes (Farmer Branch, TX)
Assignee: SolarCity Corporation
E06C7/12E06C7/48
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Quick Facts
Patent No.
US 10,563,457
App. No.
14/814,352
Granted
Feb 18, 2020
Kind
B2
Abstract

A hand-powered photovoltaic module hoist having a sled that slides along a ladder, and a pulley assembly mounted at the top of the ladder with a first cord to lift the sled and a second safety release cord to permit the sled to descend down the ladder. The sled is not attached to the ladder and the pulley assembly is a removable frame that is hung onto rungs of the ladder such that the hoist can quickly be installed on a standard ladder.

Claims (25)

1. A hand-powered hoist system, comprising:

a ladder;

a framed photovoltaic module comprising a frame defining a groove;

a sled comprising a first side facing the ladder, and a second side opposite the first side, wherein the first side comprises contact surfaces directly contacting outer surfaces of the ladder and configured to slide along the ladder, wherein the second side comprises a bottom surface directly contacting and supporting a bottom edge of the frame of the photovoltaic module, and wherein the sled further comprises a photovoltaic module lock comprising a catch received within the groove at a top edge of the frame of the photovoltaic module securing the photovoltaic module to the sled;

a pulley assembly mounted at a top of the ladder; and

a lifting cord connecting the pulley assembly to the sled, wherein the lifting cord is configured to be pulled by hand to lift the sled and the photovoltaic module secured to the sled up the ladder.

2. The hoist system of claim 1 , wherein the ladder is a sectional ladder and the contact surfaces comprise a top edge dimensioned to pass over overlapping sections of the sectional ladder.

3. The hoist system of claim 2 , wherein the top edge of the contact surfaces is angled outwardly away from the ladder.

4. The hoist system of claim 2 , wherein contact surfaces of the sled comprise a non-stick surface.

5. The hoist system of claim 1 , further comprising:

a roof mount at the top of the ladder, the roof mount comprising a frame with a pair of legs extending therefrom.

6. The hoist system of claim 5 , wherein the frame of the roof mount is received onto a first set of rungs of the ladder.

7. The hoist system of claim 6 , wherein a frame of the pulley assembly is received onto the first set of rungs.

8. The hoist system of claim 1 , wherein the catch is biased downwardly by a spring.

9. The hoist system of claim 8 , wherein the catch is rotatable from a position parallel to the photovoltaic module to a position perpendicular to the photovoltaic module.

10. The hoist system of claim 9 , wherein the photovoltaic module lock comprises a hand lever for lifting and rotating the catch.

11. A hand-powered photovoltaic module hoist system, comprising:

a ladder;

a framed photovoltaic module comprising a frame defining a groove;

a sled configured to slide up and down along the ladder, the sled wrapping around front and sides of the ladder, the sled not being attached to the ladder, wherein the sled comprises a photovoltaic module lock with a catch received within the groove of the photovoltaic module securing the photovoltaic module to the sled;

a pulley assembly attached to a removable frame that is mounted at a top of the ladder, the removable frame being received onto rungs of the ladder; and

a lifting cord connecting the pulley assembly to the sled, wherein the lifting cord can be pulled by hand to lift the sled up the ladder.

12. The hoist system of claim 11 , wherein the ladder is a sectional ladder and the sled comprises a top edge dimensioned to pass over overlapping sections of the sectional ladder.

13. The hoist system of claim 11 , wherein an inner ladder-contacting surface of the sled comprises a non-stick surface.

14. The hoist system of claim 11 , wherein the catch is biased downwardly by a spring.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2021
From: SOLARCITY CORPORATION
To: TESLA, INC.
Reel/Frame 056172/0062 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 10, 2015
From: NOYES, DANA K.
To: SOLARCITY CORPORATION
Reel/Frame 036537/0279 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 30, 2015
From: WEST, BRIAN D.; BUCHANAN, WILLIAM P.; MATERNA, BENJAMIN T.; PESCE, KATHRYN A.
To: SOLARCITY CORPORATION
Reel/Frame 036222/0067 →
Continuity (2)
Provisional Application 62102399 · Jan 12, 2015
Related Publication 20160201391A1 · Jul 14, 2016
Cited By (1)
US 12,516,570