Coupling unit and industrial control system
A coupling unit for an industrial control system has two module connections for making electrical contact with control modules, a field connection for making electrical contact with an industrial field device, a data transmission medium for the transmission of communication data, and a signal transmission medium for the transmission of field signals. Each of the two module connections comprise electrical contact elements which form a communication signal region and a field signal region. Contact elements of the communication signal regions of each of the two module connections are connected in an electrically conductive manner to the data transmission medium, and contact elements of the field signal regions of each of the two module connections are connected to the field connection via the signal transmission medium.
1. A coupling unit for an industrial control system, having
a first module connection for making electrical contact with a first control module,
a second module connection for making electrical contact with a second control module,
a first field connection for making electrical contact with a first industrial field device,
a second field connection for making electrical contact with a second industrial field device,
a data transmission medium for a transmission of communication data, and
a signal transmission medium for a transmission of field signals, the signal transmission medium comprising individual signal lines;
each of the first module connection and the second module connection comprising electrical contact elements which form a communication signal region and a field signal region,
contact elements of the communication signal region of the first module connection and contact elements of the communication signal region of the second module connection each being connected in an electrically conductive manner to the data transmission medium,
a contact element of the field signal region of the first module connection being connected to the first field connection via a first signal line of the signal transmission medium,
a further contact element of the field signal region of the first module connection being connected to the second field connection via a second signal line of the signal transmission medium,
a contact element of the field signal region of the second module connection being connected to the first field connection via a third signal line of the signal transmission medium, and
a further contact element of the field signal region of the second module connection being connected to the second field connection via a fourth signal line of the signal transmission medium.
2. The coupling unit as claimed in claim 1 ,
having a bus board, on which the two module connections and the field connection are arranged,
the bus board comprising the data transmission medium and the signal transmission medium,
the bus board being configured as a printed circuit board.
3. The coupling unit as claimed in claim 1 ,
the communication signal regions of each of the two module connections consisting of contact elements being arranged adjacent to one another and
the field signal regions of each of the two module connections consisting of contact elements being arranged adjacent to one another.
4. The coupling unit as claimed in claim 1 ,
the communication signal region of the two module connections respectively comprising a receiving contact element and a transmitting contact element, and
the transmitting contact element of a first module connection of the two module connections being connected to the receiving contact element of a second module connection of the two module connections in an electrically conductive manner via the data transmission medium, and
the transmitting contact element of the second module connection being connected to the receiving contact element of the first module connection in an electrically conductive manner via the data transmission medium.
5. The coupling unit as claimed in claim 1 , the data transmission medium comprising a first data channel and a second data channel, and a first number of contact elements of the communication signal region of the first module connection and the second module connection respectively being connected to the first data channel in an electrically conductive manner, and a second number of contact elements of the communication signal region of the first module connection and the second module connection respectively being connected to the second data channel in an electrically conductive manner.
6. The coupling unit as claimed in claim 1 , the data transmission medium being interrupted in the communication signal region of each module connection.
7. A coupling unit for an industrial control system, having
two module connections for making electrical contact with control modules,
a field connection for making electrical contact with an industrial field device,
a data transmission medium for a transmission of communication data, and
a signal transmission medium for a transmission of field signals;
each of the two module connections comprising electrical contact elements which form a communication signal region and a field signal region,
contact elements of the communication signal regions of each of the two module connections being connected in an electrically conductive manner to the data transmission medium,
contact elements of the field signal regions of each of the two module connections being connected to the field connection via the signal transmission medium,
at least one of the two module connections having electrical contact elements which form a voltage supply region and are connected to a field voltage supply of the coupling unit in a conductive manner, and
the contact elements of the field signal region being arranged between the contact elements of the communication signal region and the contact elements of the voltage supply region.
8. A coupling unit for an industrial control system, having
two module connections for making electrical contact with control modules,
a field connection for making electrical contact with an industrial field device,
a data transmission medium for a transmission of communication data, and
a signal transmission medium for a transmission of field signals;
each of the two module connections comprising electrical contact elements which form a communication signal region and a field signal region, and
contact elements of the communication signal regions of each of the two module connections being connected in an electrically conductive manner to the data transmission medium;
the coupling unit having further module connections,
the module connections having a substantially rectangular form with long sides and short sides,
the long sides of the module connections being arranged substantially parallel to one another,
a first number of module connections being arranged at a distance from one another in a first row,
the contact elements of the communication signal regions of the first number of module connections being sequentially connected to one another along the first row in an electrically conductive manner via the data transmission medium,
a second number of module connections being arranged at a distance from one another in a second row,
the contact elements of the communication signal regions of the second number of module connections being sequentially connected to one another in an electrically conductive manner along the second row via the data transmission medium,
the second row being arranged below the first row and parallel to the first row,
a contact element of the communication signal region of a last module connection with which contact has been made in the first row being connected to a contact element of the communication signal region of a first module connection with which contact has been made in the second row in an electrically conductive manner via the data transmission medium.
9. The coupling unit as claimed in claim 8 ,
a third number of module connections being arranged at a distance from one another in a third row,
the third row being arranged parallel to the first row and in a manner adjoining the first row,
the contact elements of the communication signal regions of the third number of module connections being sequentially connected to one another in an electrically conductive manner along the third row via the at least one data transmission medium,
a contact element of the communication signal regions of a last module connection with which contact has been made in the second row being connected to a contact element of the at least one communication signal region of a first module connection with which contact has been made in the third row in an electrically conductive manner via the data transmission medium.
10. The coupling unit as claimed in claim 1 , comprising
a module connection board with the module connections and a field connection board with the field connection,
the module connection board and the field connection board being connected in an electrically conductive manner via a connecting element.
11. The coupling unit as claimed in claim 10 ,
the at least one module connection board and the at least one field connection board being connected to one another in an electrically conductive manner via at least one further connecting element,
the contact elements of the field signal regions of a first group of module connections being connected to the at least one connecting element in an electrically conductive manner, and
the contact elements of the field signal regions of a second group of module connections being connected to the at least one further connecting element in an electrically conductive manner.
12. An industrial control system having
a coupling unit,
a control module, and
a converter module,
the coupling unit having a module connection and a converter module connection,
the module connection comprising electrical contact elements, which form a communication signal region and a field signal region,
the converter module connection comprising electrical contact elements, which form a communication signal region,
the contact elements of the communication signal region of the module connection and the converter module connection making electrically conductive contact to a data transmission medium of the coupling unit,
the control module being designed to make electrically conductive contact with contact elements of the module connection in order to transmit communication data via the contact elements of the communication signal region of the module connection and to transmit field signals to an industrial field device via the contact elements of the field signal region of the module connection,
the converter module being designed to make electrically conductive contact with contact elements of the converter module connection,
the converter module having an interface to a superordinate data path,
the converter module being designed to transmit the communication data between the interface to the superordinate data path and contact elements of the communication signal region of the converter module connection.
13. The industrial control system as claimed in claim 12 ,
the coupling unit having
a further module connection,
a field connection for making electrical contact with the industrial field device, and
a signal transmission medium,
contact elements of the communication signal regions of the further module making electrically conductive contact with the data transmission medium, and
contact elements of the field signal regions of the module connection and the further module connection being conductively connected to the field connection via the signal transmission medium.
14. The industrial control system as claimed in claim 12 , the converter module being designed to transmit the communication data via the superordinate data path and the data transmission medium using different physical layer transmission technologies.
15. The industrial control system as claimed in claim 12 , the converter module, the control module and the data transmission medium being designed to transmit the communication data via the data transmission medium using E-bus data messages.
16. The industrial control system as claimed in claim 12 , the converter module being designed to transmit the communication data via the superordinate data path using Ethernet data messages, in particular using EtherCAT data messages.
17. The industrial control system as claimed in claim 12 ,
a part of the superordinate data path being arranged on the coupling unit,
the superordinate data path making electrically conductive contact with contact elements of the converter module connection.
18. An industrial control system having
a coupling unit,
a control module, and
a placeholder module,
the coupling unit having a module connection and a further module connection, the module connection and the further module connection each comprising electrical contact elements, which form a communication signal region and a field signal region,
the control module being designed to make electrically conductive contact with contact elements of the communication signal region of the module connection in order to transmit communication data and to make electrically conductive contact with contact elements of the field signal region of the module connection in order to transmit field signals,
the placeholder module being designed to make electrically conductive contact with contact elements of the communication signal region of the further module connection in order to transmit communication data,
the placeholder module being designed to forward communication data to the control module, and
the placeholder module being designed to amplify and/or smooth data signals representing the communication data prior to forwarding the communication data to the control module.
19. An industrial control system having
a coupling unit,
a control module, and
a placeholder module,
the coupling unit having a module connection and a further module connection, the module connection and the further module connection each comprising electrical contact elements, which form a communication signal region and a field signal region,
the control module being designed to make electrically conductive contact with contact elements of the communication signal region of the module connection in order to transmit communication data and to make electrically conductive contact with contact elements of the field signal region of the module connection in order to transmit field signals,
the placeholder module being designed to make electrically conductive contact with contact elements of the communication signal region of the further module connection in order to transmit communication data, and
the placeholder module being designed to forward communication data to the control module;
the industrial control system having a control computer,
the control computer being designed to interchange communication data with the control module and the placeholder module, and
the control computer being designed to determine a number of module connections from communication data received from the control module and the placeholder module.
20. The industrial control system as claimed in claim 19 , the placeholder module and the control module being designed to insert module-specific identifiers into the communication data received by the control computer in order to determine the number of module connections.
21. The industrial control system as claimed in claim 20 , the control module being designed to insert individual identifiers as module-specific identifiers that specify the control module being an input module or an output module.
22. The industrial control system as claimed in claim 20 , the control module being designed to insert individual identifiers as module-specific identifiers that specify the control module being an analog module or a digital module.
23. The industrial control system as claimed in claim 20 , the module-specific identifiers being MAC-addresses.